The wiring harness plugs with lead ends provided for wiring
harness repair can be obtained as spare parts from the "Aftersales"
division and are delivered as a complete package (1). The standard
package contains:
Wiring harness plug
The wiring harness plugs (2) available for the respective model
version are listed in section 5 - Survey of Wiring Harness Plugs
and Reference Lists. Communising with TIS2000 CD 39 this
information is issued with the TIS 2000 wiring diagram
application.
Rubber grommet
If the cable is difficult to move when sliding on the rubber
grommet (3), coat the cable with silicone oil and carefully expand
rubber grommet with commercially available three-pronged
pliers.
Sealing plug for water-tight wiring harness
plugs
Chambers of the wiring harness plug that are not occupied are
provided with sealing plugs supplied (4).
Secondary lock
For wiring harness plugs with a secondary lock (5), the locking
spring at the spring contact is only used as an installation aid.
The spring contacts are actually locked by the secondary lock.
Spring contacts with lead ends
The cables of lead ends (6) are always "white" to differentiate
them from series production cables.
The length is 50 to 75 cm, which enables the position of the
different crimps to be varied when repairing multiple cables on a
single wiring harness plug, thus essentially retaining the same
cross-section for the entire wiring harness.
When replacing individual spring contacts with lead ends, the
corresponding spring contacts must be released with the appropriate
release tool according to section 5 "Parts and Reference Lists" and
the replacement spring contacts must be introduced into the series
wiring harness plugs.
Note: The wiring
harness plugs provided for repairs are used in all models, albeit
with a different cable occupancy, therefore it is possible that
individual repair sets contain more cables than are needed for a
specific repair.
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