vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace toothed belt > < Replace front toothed belt cover (lower)

Replace rear toothed belt cover

  Remove

1.   Remove toothed belt tensioning device LUREF_1.gif
2.   Remove toothed belt guide roller LUREF_1.gif
3.   Detach exhaust camshaft sprocket
•   Attach KM-6347 (1) in conjunction with KM-956-1 (2) to camshaft sprocket
Undo 2x bolts (3) of KM-6347
Insert KM-6347 in camshaft sprocket - ensure correct seat
Note:   The grooves of KM-6347 (arrows) must engage with camshaft sprocket
Turn KM-6347 in the direction of the arrow
Tighten fixing bolt
•   Release camshaft sprocket fastening bolt (4)
Counterhold with KM-6347
2 people
•   Remove KM-6347
Slacken 2x bolt
•   Unscrew camshaft sprocket fastening bolt
Remove camshaft sprocket
Object Number: 2412855  Size: DEFAULT


4.   Detach intake camshaft sprocket accordingly
5.   Detach rear toothed belt cover (1)
•   Unclip wiring harness
•   Unscrew 4x bolt (2)
Object Number: 2412826  Size: DEFAULT


  Install

6.   Attach rear toothed belt cover
•   Tighten 4x bolt 6 Nm
•   Clip in wiring harness
7.   Attach KM-6347 to exhaust camshaft sprocket
•   Position camshaft sprocket - check marking
•   Screw in new camshaft sprocket bolt (4)
Do not tighten
Attach KM-6347 (1) in conjunction with KM-956-1 (2) to camshaft sprocket
Loosen fixing bolts (3) of KM-6347
Insert KM-6347 in camshaft sprocket - ensure correct seat
Note:   The grooves of KM-6347 (arrows) must engage with camshaft sprocket.
Turn KM-6347 in the direction of the arrow
Tighten fixing bolt
8.   Tighten exhaust camshaft sprocket 50 Nm + 60° + 15°
•   Counterhold with KM-6347
2 people
Use new bolt
•   Remove KM-6347
9.   Proceed accordingly with intake camshaft sprocket
•   Tighten intake camshaft sprocket 50 Nm + 60° + 15°
Use new bolt
10.   Install toothed belt guide roller LUREF_1.gif
11.   Install toothed belt tensioning device LUREF_1.gif

Replace toothed belt > < Replace front toothed belt cover (lower)