vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Other Information > < Body Dimension Table

 

 

Instructions on Use of Welding Gauges

 

Repair Operations

 

Illustration D 4263 shows Welding Gauge KM - 545 - 10 with Adapter Set KM - 545 - 20 on front assembly of car.

 

 

Object Number: 2382149  Size: DEFAULT

 

 

Illustration D 4264 shows mounting piece on bulkhead.

 

 

Object Number: 2382150  Size: DEFAULT

 

 

Illustration C 7947 shows Holder KM - 545 - 27 for Welding Gauge KM - 545 - 10 for vehicles with diesel engine.

The holder reaches as far as the engine mounting on the right frame side member.

 

 

Object Number: 2379114  Size: DEFAULT

 

 

Illustration D 8574 shows the bolting positions on the right frame side member.

 

I      On vehicles with petrol engine

       (Holder KM - 545 - 22)

II     On vehicles with diesel engine

       (Holder KM - 545 - 27)

 

 

Object Number: 2384777  Size: DEFAULT

 

 

Illustration D 8576 shows mounting piece on spring strut dome.

Bolt threaded plate " 1 " (KM - 545 - 23) to hood of spring strut dome from below (arrows).

Insert dome mounting in welding frame from above.

 

 

Object Number: 2384779  Size: DEFAULT

 

 

Illustration D 4266 shows mounting points in floor panel of vehicle.

These points apply also for Welding Gauge KM - 546 (rear).

 

 

Object Number: 2382151  Size: DEFAULT

 

 

Illustration D 4267 shows Welding Gauge KM - 546 on rear assembly of vehicle.

 

 

Object Number: 2382152  Size: DEFAULT

 

 

Mountable hinges for KM - 545 - 10 and KM - 546 enable the welding gauges to be swung up and away from the car underbody during repairs.

Illustration D 4268 shows Welding Gauge KM - 546.

x = Hinge (from Adapter Set KM-545-20)

 

Note:

Welding Gauge KM - 545 - 10 can only be swung upwards when spring strut dome mountings are removed.

 

 

Object Number: 2382153  Size: DEFAULT

 

 

Other Information > < Body Dimension Table