vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Door Inner Trim Panel > < Panelling-C Pillar, Replace as of MY '91

 

 

Instrument Panel, Remove and Install as of MY '91

 

Remove

 

Disconnect battery.

Remove storage compartments from footwell.

Remove centre console.

Remove lower fastening bott of instrument panel.

 

 

Object Number: 2380574  Size: DEFAULT

 

 

Remove glove compartment (6 bolts) and remove wiring plugs 1 and 2.

 

 

Object Number: 2380575  Size: DEFAULT

 

 

Pull out horn switch, fold back locking plate, unbolt fastening bolt and pull off steering wheel with KM - 210 - A.

Remove steering column panelling.

Remove turn signal lamp and windscreen wiper switch.

 

 

Object Number: 2380576  Size: DEFAULT

 

 

Remove cover of instrument housing.

Remove headlamp switch, unbolt headlamp switch covering and pull cable plug from switches.

Remove wiring plug from loudspeakers.

 

 

Object Number: 2382471  Size: DEFAULT

 

 

Unbolt ashtray cover and pull off wiring plug.

Remove radio and radio housing.

 

 

Object Number: 2380586  Size: DEFAULT

 

 

Remove hazard warning lamps switch.

Pull out clock and wiring plug.

Remove fresh air nozzle - driver's side.

Unbolt fresh air nozzle cover and pull off wiring plug.

 

 

Object Number: 2380587  Size: DEFAULT

 

 

Unbolt instrument housing. Release wiring plug and speedometer cable and remove.

 

Arrows show fastening bolts of instrument housing when instrument panel is assembled.

 

 

Object Number: 2382470  Size: DEFAULT

 

 

Unlatch fan switch and pull off.

Pull off rotary switch from heating and ventilation regulators and unbolt coverings.

 

 

Object Number: 2380588  Size: DEFAULT

 

 

Unbolt lateral fastening bolts of instrument panel.

 

 

Object Number: 2380589  Size: DEFAULT

 

 

Remove upper fastening bolts.

Pull instrument panel forwards and remove.

Remove loudspeakers, centre connecting housing, and thermo nozzles from instrument panel.

 

 

Object Number: 2380590  Size: DEFAULT

 

 

Install

 

Attach thermo nozzles, centre connecting housing and loudspeakers to instrument panel.

Push instrument panel onto bracket, in doing this, check for proper positioning of wiring harnesses, of heating control unit and of air flow guides.

Bolt instrument panel to the 7 attachment points.

Attach covers, rotating switch and fan switch to heating control unit.

 

 

Object Number: 2380588  Size: DEFAULT

 

 

Install instrument housing, wiring plug and speedometer cable.

Mount wiring plug and fresh air nozzle cover.

Connect and install clock, hazard warning lamps switch and fresh air nozzle.

Install radio housing and radio.

Connect wiring plug and bolt to ashtray cover.

 

 

Object Number: 2380586  Size: DEFAULT

 

 

Connect loudspeakers.

Connect wiring plug to switch cover and install switch cover, headlamp switch and instrument housing cover.

Connect tail signal lamp and windscreen wiper switch.

Mount steering column panelling.

Mount steering wheel - use new locking plate.

Mount horn switch.

 

 

Object Number: 2380576  Size: DEFAULT

 

 

Connect wiring plug and install glove compartment.

Install centre console and storage compartments in footwell.

Connect battery.

 

 

Object Number: 2380593  Size: DEFAULT

 

 

Door Inner Trim Panel > < Panelling-C Pillar, Replace as of MY '91