vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Oil Pump, Check > < Safety Valve in Oil Circuit, Replace

 

 

Oil Pump, Remove and Install

 

Remove oil pan.

See operation "Oil Pan Seal, Replace".

 

Remove toothed belt.

See operation "Toothed Belt, Replace".

 

Remove flywheel protective shield.

 

 

Object Number: 2378603  Size: DEFAULT

 

 

Unbolt toothed belt drive pulley from crankshaft and remove.

Counterhold flywheel with KM - 517 when doing this.

 

 

Object Number: 2378606  Size: DEFAULT

 

 

Remove toothed belt drive pulley.

To do this use KM - 161 - A.

 

Be careful not to lose retaining spring.

 

 

Object Number: 2380796  Size: DEFAULT

 

 

Unbolt toothed belt pulley from oil pump.

To do so hold bolt on housing with socket wrench to prevent pulley from turning.

 

 

Object Number: 2378113  Size: DEFAULT

 

 

Remove oil pump cover.

 

 

Object Number: 2378609  Size: DEFAULT

 

 

Pull inner and outer rotors out of cylinder block and replace.

Apply adequate amount of oil to oil pump on cylinder block side.

 

 

Object Number: 2378608  Size: DEFAULT

 

 

Knock crankshaft seal and oil pump seal out of oil pump cover.

 

Clean mating faces.

 

Fit new O-seal ring with Sealing Compound 15 03 294 (90 001 851) into the groove of the oil pump.

 

Apply Sealing Compound 15 03 294 (90 001 851) (see illus. C 7118) to cover.

 

 

Object Number: 2378610  Size: DEFAULT

 

 

Install oil pump cover.

 

Insert retaining bolts with Sealing Compound 15 03 294 (90 001 851) and tighten.

Prescribed torque: 10 Nm/7 lbf. ft.

 

After installing oil pump cover check to see whether pump runs correctly.

 

 

Object Number: 2378477  Size: DEFAULT

 

 

Coat sealing lip of new oil pump seal ring with engine oil and fit seal ring into pump holder.

 

Drive in seal ring with KM - 657.

 

 

Object Number: 2384167  Size: DEFAULT

 

 

Coat sealing lip of new crankshaft seal ring with engine oil and fit seal ring into pump cover.

 

Drive in seal ring with KM-656.

 

 

Object Number: 2384166  Size: DEFAULT

 

 

Install toothed belt pulley on oil pump shaft and tighten securing nut by hand.

 

Note installation position.

 

 

Object Number: 2378488  Size: DEFAULT

 

 

Tighten securing nut.

Hold bolt on housing with socket wrench to prevent toothed belt pulley from turning.

Torque: 50 Nm/37 lbf. ft.

 

 

Object Number: 2378113  Size: DEFAULT

 

 

Insert retaining spring in crankshaft journal, push on toothed belt drivepulley and tighten.

Counterhold flywheel with KM - 517 when doing so.

Torque: 133 - 161 Nm/98 - 119 lbf. ft.

 

 

Object Number: 2378606  Size: DEFAULT

 

 

Install oil pan.

See operation "Oil Pan Gasket, Replace".

 

Screw on flywheel protective shield.

 

Install toothed belt and tension.

See operation "Toothed Belt, Replace".

 

 

Object Number: 2378612  Size: DEFAULT

 

 


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Oil Pump, Check > < Safety Valve in Oil Circuit, Replace