Vauxhall Workshop Service and Repair Manuals

Crank Drive   Cylinder Grinding and Piston Dimensions 10 S   Piston dimension should be measured at "D"

 

 

Piston manufacturer: Mahle                      Cylinder                                                                Piston

                            Size          Cylinder bore           Coefficient for              Respective piston          Coefficient on

                                             Æ in mm                   cylinder bore                 Æ in mm                       piston top

                                                                              on crankcase

 

Production              1                 71.95                             5                                 71.94                           5

                                                  71.96                             6                                 71.95                           6

                                                  71.97                             7                                 71.96                           7

                                                  71.98                             8                                 71.97                           8

 

                               2                 71.99                             99                               71.98                           99

                                                  72.00                             00                               71.99                           00

                                                  72.01                             01                               72.00                           01

                                                  72.02                             02                               72.01                           02

 

                               3                 72.03                             03                               72.02                           03

                                                  72.04                             04                               72.03                           04

                                                  72.05                             05                               72.04                           05

                                                  72.06                             06                               72.05                           06

 

                               4                 72.07                             07                               72.06                           07

                                                  72.08                             08                               72.07                           08

                                                  72.09                             09                               72.08                           09

                                                  72.10                             1                                 72.09                           1

 

Service                   Over-         72.47                             72.47                          72.46                           7 + 0.5

                               size             72.48                             72.48                          72.47                           8 + 0.5

                               0.5 mm       72.49                             72.49                          72.48                           9 + 0.5

                                                  72.50                             72.50                          72.49                           0 + 0.5

 

                               Over-         72.97                             72.97                          72.96                           7 + 1.0

                               size             72.98                             72.98                          72.97                           8 + 1.0

                               1.0 mm       72.99                             72.99                          72.98                           9 + 1.0

                                                  73.00                             73.00                          72.99                           0 + 1.0

 

 

Cylinder Grinding and Piston Dimensions 10 S   Piston dimension should be measured at "D"

 

 

Piston manufacturer: KS                            Cylinder                                                                Piston

                            Size          Cylinder bore           Coefficient for              Respective piston          Coefficient on

                                             Æ in mm                   cylinder bore                 Æ in mm                       piston top

                                                                              on crankcase

 

Production              1                 71.95                             5                                 71.94                           5

                                                  71.96                             6                                 71.95                           6

                                                  71.97                             7                                 71.96                           7

                                                  71.98                             8                                 71.97                           8

 

                               2                 71.99                             99                               71.98                           99

                                                  72.00                             00                               71.99                           00

                                                  72.01                             01                               72.00                           01

                                                  72.02                             02                               72.01                           02

 

                               3                 72.03                             03                               72.02                           03

                                                  72.04                             04                               72.03                           04

                                                  72.05                             05                               72.04                           05

                                                  72.06                             06                               72.05                           06

 

                               4                 72.07                             07                               72.06                           07

                                                  72.08                             08                               72.07                           08

                                                  72.09                             09                               72.08                           09

                                                  72.10                             1                                 72.09                           1

 

Service                   Over-         72.47                             72.47                          72.46                           7 + 0.5

                               size             72.48                             72.48                          72.47                           8 + 0.5

                               0.5 mm       72.49                             72.49                          72.48                           9 + 0.5

                                                  72.50                             72.50                          72.49                           0 + 0.5

 

                               Over-         72.97                             72.97                          72.96                           7 + 1.0

                               size             72.98                             72.98                          72.97                           8 + 1.0

                               1.0 mm       72.99                             72.99                          72.98                           9 + 1.0

                                                  73.00                             73.00                          72.99                           0 + 1.0