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Special Service Tools
KM - 113 - 2 Holder
To fasten end shield or shift cover on transmission stand.
In conjunction with KM - 552
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KM - 120 Remover and Installer
To draw in tapered roller bearing outer race in transmission
housing
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KM - 161 - A Bearing Puller
To pull off both tapered roller inner races from
differential housing.
Use hook, part 3 and pressure piece, part 4.
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KM-263-A Engine Lifter
To suspend OHV engine with engine lifter and 1500 mm/59
in. cable from KM - 252.
To suspend OHC engine with engine lifter to shackle with
commercially available spring hook.
Suspend OHC diesel engine with engine lifter to shackles
with 2 commercially available spring hooks and attach cable KM-252-5.
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KM - 277 Bearing Installer
To press on synchromesh body assemblies of 3rd and 4th gear.
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KM - 303 Seal Remover
When knocking outer race of tapered roller bearing out of
bearing ring, place sleeve underneath.
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KM - 304 Remover/Installer
To remove and install both bearing bushings for clutch
release lever.
To drive outer race of tapered roller bearing out of
transmission housing in conjunction with KM-451.
To do this, place KM - 502 underneath.
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KM - 305 Remover/Installer
To knock outer race of tapered roller bearing out of
transmission housing in conjunction with KM - 451 (with
transmission housing installed).
In conjunction with KM - 303 and
KM - 451
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KM - 307 - B Remover Plate
To press off synchromesh bodies of 1st and 2nd gears, as
well as 2nd gear. To press main shaft gear off main shaft in conjunction with
appropriate drift.
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KM - 308 Remover/Installer Bolts
To drive retaining pins into and out of shift rod and
shifting shaft
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KM - 311 Bearing Installer
To press spacer of ball bearing and synchromesh body onto
main shaft
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KM-328- B Needle Bearing Remover
To knock plugs for shift detent out of end shield
Up to MY '90: also use KM - 457 - A
As of MY '91: also use KM - 727
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KM - 334 Installer Sleeve
To press spacer onto the main shaft
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KM - 443- A Snap Ring Pliers
KM - 443- B Pliers and Mounting Tool
To remove both retaining rings for securing main shaft and
drive shaft
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KM - 444- B Holding Fixture
KM - 444 - 2 to hold transmission
housing when carrying out overhauling operations in conjunction with KM-489.
KM - 444 - B consisting of
KM - 444 - 1 and KM - 444 - 2 to
remove and install manual transmission and differential.
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KM - 445 Seal Installer
To press new seal ring into thrust bearing guide
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KM - 446 Seal Installer
To drive both seal rings for drive shafts flush into bearing
ring as well as into transmission housing
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KM - 447 Remover/Installer
To turn bearing ring into and out of transmission housing
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KM - 448 Installer
To support end shield and transmission cover when
overhauling
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KM - 449 Remover/Installer
To remove and install transmission drive shaft. Remove in
conjunction with Kukko Support 22- 1
On 4-speed transmissions and 5-speed transmissions up to
MY '88 1/2.
Replaced by
KM - 556 - A - 1 (Remove) and
KM - 564 (install)
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KM - 451 Remover/Installer
To pull out and press in outer ring of tapered roller
bearing in transmission housing (in conjunction with KM - 304)
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KM - 453 Bearing Installers
To press both tapered roller bearings onto differential
housing
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KM -454-A Remover/Installer
To drive in and out needle sleeve and roller bushings and
transmission housing
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KM - 455 Checking Device
To measure slip torque when replacing bearing ring,
differential and transmission housing (in conjunction with Torsiometer
KM - 536)
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KM - 456 Centre Bolt
To pre-assemble drive shaft bevel gears and plate washers
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KM-457-A Remover
To knock out three or four plugs for shift detent from end
shield in conjunction with KM - 328 - B
For transmissions up to MY '90
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KM-458-A Locator bolt
To clamp the differential case into vice
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KM - 459 Installer
To press speedometer helical gear onto differential housing
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KM-460-A Remover
To drive out both drive shafts from transmission housing
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KM-466-A Remover/Installer
Use part 3 to press 5th gear (large) onto gear cluster
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KM-479-A Remover Plate
To press spacer in front of 4th gear off transmission main
shaft
Replaced by KM - 307 - B
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KM - 489 Support
Support for transmission bracket in conjunction With
KM - 444 - B
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KM - 502- A Distance Ring
To place underneath when knocking out the outer ring of
tapered roller bearing (in conjunction with KM - 304 and
KM - 451)
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KM - 507 - C Ball Joint Remover
To press out swivel and tie rod joints
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KM-526-A Clamp Set
To tension clutch assembly with 3 clamps
Except for vehicles with diesel engine
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KM-527-A Adjuster
To adjust the gear shift remote control and to adjust the
shift finger when removing and installing the shift cover
If KM - 527 is used, the chamfer on the short leg
must be ground down by approx. 3 mm/0.12 in.
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MKM - 536 Torsiometer
To measure slip torque in conjunction with
KM - 455
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KM - 552 Installer
To hold end shield and shift cover for overhauling In
conjunction with KM - 11 3 - 2
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KM-553-A Remover
To pull off 5th gear and synchromesh body for 5th gear
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KM - 554 Installer
To press on 5th gear and synchromesh body
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KM - 556 - A - 1 Puller
(was KM - 449 - A in conjunction with
Kukko Support 22 - 1)
To remove transmission drive shaft
To pull out roller bushing on main shaft bearing
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MKM - 557 Remover
(was Kukko Remover 21/6 in conjunction with Kukko Counter
Piece 22/2)
Removal of the axle shaft seal rings
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KM - 562 Adjusting Tool
To adjust the gearshift lever on 5-speed transmissions
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KM - 564 Installer
(replacement for KM - 449 - A and
KM - 555)
To install transmission drive shaft
On 4-speed transmissions:
Also use 3 spacing sleeves
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KM-659-A Clutch Guide Drift
To centre the clutch disc with 1.5 litre diesel engine
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KM - 727 Remover
Drive 3 or 4 closure sleeves for shifting detent from end
shield in conjunction with KM - 328 - B.
For transmissions as of MY '91
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KM - J - 7004 Slide Hammer
To drive new bearing bushing for clutch release lever into
main case with slide hammer and provided washer
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