vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Sheet Metal Parts (Bolted)|Description and Operation > < Repl. Clamp Nuts Fastening Front and Rear Axle Comp. And Seat Fastening to Body

Bonnet, functional parts - remove and install (to MY 2000)

  Remove

Disconnect wiring harness plug.

Screen washer nozzle hose

Bonnet from hinges - 1 central bolt each (1).

Raise retaining clip and press gas lifter spring off ball socket (2).

Pull bonnet out of guide (3) (second technician).

Attaching parts.


Object Number: 2388313  Size: DEFAULT

  Install

Bonnet.

Attaching parts:

Screw in rubber buffer (4) – adjust height,

cement rubber damper.

 

Adjust gap to reference dimensions:

All dimensions in mm with tolerance ± 1 mm.


Position

Dimension

5

5

6

4


Object Number: 2388314  Size: DEFAULT

Bonnet functioning parts

Locking parts:

 

1 – Spiral spring

2 – Catch hook

3 – Rivet

 

Open rivet ends with pliers (4).

Lock striker pin


Object Number: 2388323  Size: DEFAULT

  Adjust

Adjustment dimension (X) = 40 mm – 45 mm measured from bonnet panel to screen. Lock washer nut. Tightening torque 22 Nm / 16 lbf. ft.

Sequence:

1. Disc nut
2. Pressure spring
3. Disc washer
4. Pin
5. Springs (in front, top)

Object Number: 2397485  Size: DEFAULT


Related Literature Units
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Sheet Metal Parts (Bolted)|Description and Operation > < Repl. Clamp Nuts Fastening Front and Rear Axle Comp. And Seat Fastening to Body