|
Cylinder head, overhaul
Survey
Survey
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Heat sleeve, replace (Y 17 DT, Y 17 DTL)
Valves, remove
Valve seat rings, replace (X 15 DT, X 17 DT)
Valve seat, cut (in cylinder head)
Valve guide, replace (X 15 DT, X 17 DT)
Valve guide, replace (Y 17 DT, Y 17 DTL)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Survey of special service tools to be used
|
Engines
|
X 10 XE, Z 10 XE,Z10XEP, X 12 XE, Z 12 XE, Z12XEP,Z14XEL,
Z12XEP
|
X 14 SZ
|
X 16 SZR, Z 16 SE
|
|
Ø Valve stem
|
5 mm
|
7 mm
|
7 mm
|
|
Bolt length
|
Medium
|
Medium
|
Medium
|
|
Side walls
|
High
|
Centre
|
Centre
|
|
Assembly head
|
MKM-6086-200-1
|
MKM-6086-300-1
|
MKM-6086-300-1
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-10
|
MKM-6086-10
|
|
Thrust piece
|
MKM-6086-200-10
|
MKM-6086-300-11
|
MKM-6086-300-11
|
|
Guide drift
|
KM-340-100-3, KM-340-30
|
KM-340-7
|
KM-340-7
|
|
Cutter
|
KM-340-100-2 (45°), KM-340-100-1 (30°), KM-340-28
(60°)
|
KM-340-29 (30°, 45°), KM-340-14 (60°)
|
Intake: KM-340-11 (30°, 45°), KM-340-26 (60°)
|
|
|
|
|
Exhaust: KM-340-11 (30°, 45°), KM-340-14 (60°)
|
|
Reamer
|
KM-961
|
KM-664 1/2
|
KM-664 1/2
|
|
Counterhold
|
KM-6167-1, KM-6167-5
|
KM-6215-2
|
KM-6215-2, KM-6167-4
|
|
Handle for cutter
|
KM-340-6
|
KM-340-6
|
KM-340-6
|
| |
KM-340-100-5
|
|
|
|
Engines
|
X 14 XE, Z 14 XE, Y 16 XE, X 16 XEL, Z 16 XE
|
Z 16 XE1, Z 16 XEP, Z 16 XER, Z 16 LEL, Z 16 LER, Z 16 LET, Z 18
XER (2H0), A16XER (LDE), A16LET (LLU), A18XER (2H0), Z16YNG,
Z16XNG
|
16 LZ2
|
|
Ø Valve stem
|
6 mm
|
5 mm
|
8 mm
|
|
Bolt length
|
Long
|
Long
|
Medium
|
|
Side walls
|
High
|
Centre
|
Centre
|
|
Assembly head
|
MKM-6086-100-1
|
MKM-6086-200-1
|
MKM-6086-400-1
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-11
|
MKM-6086-10
|
|
Thrust piece
|
MKM-6086-100-10
|
MKM-6086-200-12
|
MKM-6086-400-10
|
|
Guide drift
|
KM-340-27, KM-340-100-4
|
KM-340-30, KM-340-100-3
|
KM-340-23
|
|
Cutter
|
KM-340-28 (60°), KM-340-100-1 (30°), KM-340-100-2
(45°)
|
Intake: KM-340-11 (30°), KM-340-11 KM-340-25 KM-340-29
(45°), KM-340-28 (60°)
Exhaust: KM-340-100-1 (30°) KM-340-100-2
(45°) KM-340-28
|
KM-340-11 (30°, 45°), KM-340-28 (60°)
|
|
Reamer
|
KM-805
|
KM-6167-1, KM-6167-2
|
KM-515-1/2/3
|
|
Counterhold
|
KM-6215-2
|
KM-6167
|
KM-6215-2, KM-6167-4
|
|
Handle for cutter
|
KM-340-6
|
KM-340-6
|
KM-340-6
|
| |
KM-340-100-5
|
KM-340-100-5
|
|
|
Engines
|
X 18 XE1, Z 18 XE, Z 18 XEL
|
X 18 XE, Z 20 LET, X 20 XEV, X 20 XER, X 22 XE, Y 22 XE, Z 22
XE
|
20 SE, X 20 SE
|
|
Ø Valve stem
|
5 mm
|
6 mm
|
7 mm
|
|
Bolt length
|
Long
|
Short
|
Medium
|
|
Side walls
|
High
|
High
|
High
|
|
Assembly head
|
MKM-6086-200-1
|
MKM-6086-100-1
|
MKM-300-1
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-11
|
MKM-6086-10
|
|
Thrust piece
|
MKM-6086-200-11
|
MKM-6086-100-11
|
MKM-6086-300-11
|
|
Guide drift
|
KM-340-30, KM-340-100-3
|
KM-340-27
|
KM-340-7
|
|
Cutter
|
KM-340-28 (60°), KM-340-100-2 (45°), KM-340-100-1
(30°)
|
KM-340-11 (30°, 45°), KM-340-28 (60°)
|
Intake: KM-340-26 (60°), KM-340-13 (30°, 45°)
|
|
|
|
|
Exhaust: KM-340-11 (30°, 45°), KM-340-28 (60°)
|
|
Reamer
|
KM-961
|
KM-805
|
KM-664-1
|
|
Counterhold
|
KM-6167-1, KM-6167-5
|
KM-6167-1, KM-6167-5
|
KM-6167-3, KM-6215-2
|
|
Handle for cutter
|
KM-340-6
|
KM-340-6
|
KM-340-6
|
|
|
KM-340-100-5
|
|
|
|
Engines
|
Z 22 SE, X 22 SE, Z 20 NET, Z 22 YH
|
X 25 XE, Y 26 SE, X 30 XE, Y 32 SE
|
Z 28 NEL, Z 28 NET, A 28 NET
|
|
Ø Valve stem
|
6 mm
|
6 mm
|
6 mm
|
|
Bolt length
|
Medium
|
Short
|
Short
|
|
Side walls
|
High
|
Centre
|
High
|
|
Assembly head
|
MKM-6086-100-1
|
MKM-6086-100-1
|
MKM-6086-100-1
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-11
|
MKM-6086-11
|
|
Thrust piece
|
MKM-6086-100-15
|
MKM-6086-100-12
|
MKM-6086-100-15
|
|
Guide drift
|
KM-340-27, KM-340-100-4
|
KM-340-27, KM-340-100-4
|
KM-340-27
|
|
Cutter
|
Intake: KM-340-11 (30°, 45°), KM-340-28 (60°)
|
Intake: KM-340-11 (30°, 45°), KM-340-28 (60°)
|
KM-340-11 (30°, 45°), KM-340-28 (60°)
|
|
|
Exhaust: KM-340-100-2 (45°), KM-340-100-1 (30°),
KM-340-28 (60°)
|
Exhaust: KM-340-28 (60°), KM-340-100-1 (30°),
KM-340-100-2 (45°)
|
|
|
Reamer
|
KM-805
|
KM-805
|
KM-805
|
|
Counterhold
|
KM-6167-1, KM-6167-5
|
KM-6167-1, KM-6167-5
|
KM-6167-1, KM-6167-5
|
|
Handle for cutter
|
KM-340-6
|
KM-340-6
|
KM-340-6
|
|
|
KM-340-100-5
|
KM-340-100-5
|
|
|
Engines
|
Z 13 DT, Z 13 DTH, Z 13 DTJ
|
X 17 DTL
|
Y 17 DT, Y 17 DTL
|
|
Ø Valve stem
|
6 mm
|
8 mm
|
6 mm
|
|
Bolt length
|
Short
|
Medium
|
Short
|
|
Side walls
|
Lower
|
High
|
Lower
|
|
Assembly head
|
MKM-6086-100-1
|
MKM-6086-400-1
|
MKM-6086-100-1
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-10
|
MKM-6086-11
|
|
Thrust piece
|
MKM-6086-100-13
|
MKM-6086-400-10
|
MKM-6086-100-13
|
|
Guide drift
|
KM-340-100-4
|
KM-340-23
|
KM-340-27, KM-340-100-4
|
|
Cutter
|
Intake: KM-340-100-2 (45°)
|
KM-340-25 (15°, 45°), KM-340-14 (75°)
|
KM-340-14 (75°), KM-340-100-2 (45°), KM-340-100-1
(30°)
|
|
|
Exhaust: KM-340-100-2 (45°)
|
|
|
|
Reamer
|
|
KM-515-1/2/3
|
KM-6022
|
|
Counterhold
|
KM-6167-1, KM-6167-2
|
KM-6215-2
|
KM-6167-1, KM-6167-2
|
|
Handle for cutter
|
KM-340-100-5
|
KM-340-6
|
KM-340-6
|
|
|
|
|
KM-340-100-5
|
|
Engines
|
Z 17 DT, Z 17 DTJ, Z 17 DTR, A 17 DTJ, A 17 DTR
|
Z 17 DTH, Z 17 DTL
|
Z 19 DT, Z 19 DTL
|
|
Ø Valve stem
|
6 mm
|
6 mm
|
8 mm
|
|
Bolt length
|
Short
|
Medium
|
Medium
|
|
Side walls
|
centre / high
|
High
|
High
|
|
Assembly head
|
|
MKM-6086-100-1
|
MKM-6086-400
|
|
Removal head
|
MKM-6086-11
|
MKM-6086-11
|
MKM-6086-10
|
|
Thrust piece
|
|
MKM-6086-100-10
|
|
|
Guide drift
|
KM-340-27, KM-340-100-4
|
KM-340-27, KM-340-100-4
|
|
|
Cutter
|
KM-340-100-2 (45°)
|
KM-340-100-1 (30°), KM-340-100-2 (45°), KM-340-28
(60°)
|
KM-340-11, KM-340-12, KM-340-25, KM-340-29 (45°)
|
|
Reamer
|
|
|
|
|
Counterhold
|
KM-6167-1, KM-6167-2
|
KM-6167-1, KM-6167-2
|
KM-6215-2
|
|
Handle for cutter
|
KM-340-100-5
|
KM-340-100-5
|
KM-340-100-5
|
|
|
KM-340-6
|
KM-340-6
|
|
|
Engine
|
Z 19 DTH, A 20 DTC, A 20 DTJ, A 20 DTH (LLW), A 20 DTR (LBY)
|
Z 19 DTH
|
Y 30 DT, Z 30 DT
|
|
Ø Valve stem
|
5 mm
|
6 mm
|
6 mm
|
|
Bolt length
|
Medium
|
Medium
|
Medium
|
|
Side walls
|
centre, high
|
centre, high
|
Centre
|
|
Assembly head
|
|
MKM-6086-100-1
|
MKM-6086-100-1 (600 04 21)
|
|
Removal head
|
MKM-6086-12
|
MKM-6086-12
|
MKM-6086-11 (602 46 83, small)
|
|
Thrust piece
|
|
MKM-6086-100-17
|
MKM-6086-100-10
|
|
Guide drift
|
|
KM-340-27, KM-340-100-4
|
KM-340-100-4 (small), KM-340-100-27 (large)
|
|
Cutter
|
|
Intake: KM-340-11, KM-340-25, KM-340-29, KM-340-100-2
|
KM-340-100-1 (30°), KM-340-100-2 (45°), KM-340-28
(60°)
|
| |
|
Exhaust: KM-340-100-2
|
|
|
Reamer
|
|
|
KM-6022
|
|
Counterhold
|
KM-6167-1, KM-6167-2
|
KM-6167-1, KM-6167-2
|
KM-6167-1, KM-6167-2
|
|
Handle for cutter
|
|
KM-340-6
|
KM-340-6
|
| |
|
KM-340-100-5
|
KM-340-100-5
|
|
