vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Torque guideline values - DOHC II (DOHC Engine) > < V6 DOHC Petrol Engines X 25 XE, Y 26 SE, X 30 XE, Y 32 SE - Engine Identification/Engine Number

Crank Drive, Cylinder Block – V6

Illustration

1

Main Bearing Journals

2

Con-rod bearing journal

3

3 Main Bearing Journals (Guide Bearing)

4

Crankshaft colour code

5

Bearing shell colour code

6

Bearing shell identification


Object Number: 2399212  Size: DEFAULT

Engine

 

X 25 XE, Y 26 SE, X 30 XE, Y 32 SE

     

Crankshaft dimensions

 

Ø Main bearing journals

Colour code

   

1 – 3

 
 

Standard size

mm

67.980 – 67.988

green

   

mm

67.988 – 67.996

brown

 

Undersize (0.25)

mm

67.730 – 67.738

green / blue

   

mm

67.738 – 67.746

brown / blue

 

Undersize (0.50)

mm

67.480 – 67.488

green / white

   

mm

67.488 – 67.496

brown / white

     

Width of main bearing journal 4

 
     

(guide bearing)

 
 

Standard size

mm

24.500 – 24.552

 

Undersize (0.20)

mm

24.700 – 24.752

 

Undersize (0.40)

mm

24.900 – 24.952


Engine

 

X 25 XE, Y 26 SE

     
   

Ø Con-rod bearing journal

Colour code

   

1 – 6

 
 

Standard size

mm

48.971 – 48.990

 

Undersize (0.25)

mm

48.721 – 48.740

blue

 

Undersize (0.50)

mm

48.471 – 48.490

white


Engine

 

X 30 XE, Y 32 SE

     
   

Ø Con-rod bearing journal

Colour code

   

1 – 6

 
 

Standard size

mm

53.971 – 53.990

 

Undersize (0.25)

mm

53.721 – 53.740

blue

 

Undersize (0.50)

mm

53.471 – 53.490

white


Engine

 

X 25 XE, X 30 XE

     

Crankshaft bearing

 

Lower crankshaft bearing shell

1, 2, 3

 

Colour code

Thickness

Identification GM 15

 

Standard size

mm

brown

1.989 – 1995

677 N

   

mm

green

1.995 – 2.001

678 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

679 A

   

mm

green / blue

2.120 – 2.126

680 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

915 B

   

mm

green / white

2.245 – 2.251

916 B

   

Upper crankshaft bearing shell

 

Standard size

mm

brown

1.989 – 1.995

673 N

   

mm

green

1.995 – 2.001

674 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

675 A

   

mm

green / blue

2.120 – 2.126

676 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

913 B

   

mm

green / white

2.245 – 2.251

914 B

Perm. crankshaft bearing clearance

 

0.014 – 0.043


Engine

 

Y 26 SE, Y 32 SE

     

Crankshaft bearing

 

Lower crankshaft bearing shell

1

 

Colour code

Thickness

Identification GM 15

 

Standard size

mm

brown

1.989 – 1.995

225 N

   

mm

green

1.995 – 2.001

226 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

227 N

   

mm

green / blue

2.120 – 2.126

228 N

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

229 B

   

mm

green / white

2.245 – 2.251

230 B

   

Upper crankshaft bearing shell

 

Standard size

mm

brown

1.989 – 1.995

595 N

   

mm

green

1.995 – 2.001

596 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.001

597 A

   

mm

green / blue

2.120 – 2.126

598 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

202 B

   

mm

green / white

2.245 – 2.251

203 B

Perm. crankshaft bearing clearance

 

0.014 – 0.043


Engine

 

Y 26 SE, Y 32 SE

     

Crankshaft bearing

 

Lower crankshaft bearing shell

2, 3

 

Colour code

Thickness

Identification GM 15

 

Standard size

mm

brown

1.989 – 1.995

948 N

   

mm

green

1.995 – 2.001

949 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

950 N

   

mm

green / blue

2.120 – 2.126

951 N

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

952 B

   

mm

green / white

2.245 – 2.251

953 B

   

Upper crankshaft bearing shell

 

Standard size

mm

brown

1.989 – 1.995

942 N

   

mm

green

1.995 – 2.001

943 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.001

944 A

   

mm

green / blue

2.120 – 2.126

945 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

946 B

   

mm

green / white

2.245 – 2.251

947 B

Perm. crankshaft bearing clearance

 

0.014 – 0.043


Engine

 

X 25 XE, X 30 XE

     

Crankshaft bearing 4

 

Lower crankshaft bearing shell

(guide bearing)

 

Colour code

Thickness

Identification GM 15

 

Standard size

mm

brown

1.989 – 1995

685 N

   

mm

green

1.995 – 2.001

686 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

007 A

   

mm

green / blue

2.120 – 2.126

008 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

009 B

   

mm

green / white

2.245 – 2.251

010 B

   

Upper crankshaft bearing shell

 

Standard size

mm

brown

1.989 – 1.995

685 N

   

mm

green

1.995 – 2.001

686 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

007 A

   

mm

green / blue

2.120 – 2.126

008 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

009 B

   

mm

green / white

2.245 – 2.251

010 B


Engine

 

Y 26 SE, Y 32 SE

     

Crankshaft bearing 4

 

Lower crankshaft bearing shell

(guide bearing)

 

Colour code

Thickness

Identification GM 15

 

Standard size

mm

brown

1.989 – 1.995

268 N

   

mm

green

1.995 – 2.001

269 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

270 A

   

mm

green / blue

2.120 – 2.126

271 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

272 B

   

mm

green / white

2.245 – 2.251

273 B

   

Upper crankshaft bearing shell

 

Standard size

mm

brown

1.989 – 1.995

459 N

   

mm

green

1.995 – 2.001

460 N

 

Undersize (0.25)

mm

brown / blue

2.114 – 2.120

461 A

   

mm

green / blue

2.120 – 2.126

462 A

 

Undersize (0.50)

mm

brown / white

2.239 – 2.245

204 B

   

mm

green / white

2.245 – 2.251

205 B


Engine

 

X 25 XE, Y 26 SE, X 30 XE, Y 32 SE

     

Con-rod bearing

 

Lower con-rod bearing shell

   

Colour code

Thickness

Identification GM 124

 

Standard size

mm

1.490 – 1.500

104 N

 

Undersize (0.25)

mm

blue

1.615 – 1.625

105 A

 

Undersize (0.50)

mm

white

1.740 – 1.750

106 B

   

Upper con-rod bearing shell

 

Standard size

mm

1.490 – 1.500

104 N

 

Undersize (0.25)

mm

blue

1.615 – 1.625

105 A

 

Undersize (0.50)

mm

white

1.740 – 1.750

106 B

Perm. con-rod play

mm

0.010 – 0.061


Illustration

1

Index-identification of cylinder bore

2

Cylinder bore

3

Double bevelled ring with spiral-type expander

4

Tapered compression ring or double trapezoidal ring

5

Rectangular compression ring

6

Piston diameter


Object Number: 2399268  Size: DEFAULT

Engine

 

X 25 XE

X 30 XE

       

Ø Cylinder bore

     
 

Standard size

     
   

Coefficient 8

mm

81.575 – 81.585

85.975 – 85.985

   

Coefficient 99

mm

81.585 – 81.595

85.985 – 85.995

   

Coefficient 00

mm

81.595 – 81.605

85.995 – 86.005

   

Coefficient 01

mm

81.605 – 81.615

86.005 – 86.015

   

Coefficient 02

mm

81.615 – 81.625

86.015 – 86.025

 

Oversize 1)

   
   

Index 7 + 0.5

mm

82.065 – 82.075

86.465 – 86.475

Ø Piston

   
 

Standard size

   
   

Coefficient 8

mm

81.540 – 81.550

85.940 – 85.950

   

Coefficient 99

mm

81.550 – 81.560

85.950 – 85.960

   

Coefficient 00

mm

81.560 – 81.570

85.960 – 85.970

   

Coefficient 01

mm

81.570 – 81.580

85.970 – 85.980

   

Coefficient 02

mm

81.580 – 81.590

85.980 – 85.990

 

Oversize

   
   

Index 7 + 0.5

mm

82.030 – 82.040

86.430 – 86.440

Piston clearance

mm

0.025 – 0.045

Piston projection

mm

0.45

1.40


Engine

 

Y 26 SE

Y 32 SE

       

Ø Cylinder bore

     
 

Standard size

     
   

Coefficient 8

mm

83.175 – 83.185

87.475 – 87.485

   

Coefficient 99

mm

83.185 – 83.195

87.485 – 87.495

   

Coefficient 00

mm

83.195 – 83.205

87.495 – 87.505

   

Coefficient 01

mm

82.205 – 83.215

87.505 – 87.515

   

Coefficient 02

mm

83.215 – 83.225

87.515 – 87.525

 

Oversize 1)  

     
   

Index 7 + 0.5

mm

83.665 – 83.675

87.965 – 87.975

   

Index 8 + 0.5

mm

83.675 – 83.685

87.975 – 87.985

   

Index 9 + 0.5

mm

83.685 – 83.695

87985 – 87.995

   

Index 0 + 0.5

mm

83.695 – 83.705

87.995 – 88.005

Ø Piston

     
 

Standard size

     
   

Coefficient 8

mm

83.140 – 83.150

87.440 – 87.450

   

Coefficient 99

mm

83.150 – 83.160

87.450 – 87.460

   

Coefficient 00

mm

83.160 – 83.170

87.460 – 87.470

   

Coefficient 01

mm

83.170 – 83.180

87.470 – 87.480

   

Coefficient 02

mm

83.180 – 83.190

87.480 – 87.490

 

Oversize

     
   

Index 7 + 0.5

mm

83.630 – 83.640

87.930 – 87.940

   

Index 8 + 0.5

mm

83.640 – 83.650

87.940 – 87.950

   

Index 9 + 0.5

mm

83.650 – 83.660

87.950 – 87.960

   

Index 0 + 0.5

mm

83.660 – 83.670

87.960 – 87.970

Piston clearance

mm

0.025 – 0.045

 

Piston projection

mm

   

Engine

 

X 25 XE, X 30 XE

Y 26 SE

Y 32 SE

         

Piston rings

       
 

Rectangular compression ring

       
   

Height

mm

1.5

   
   

Gap

mm

0.30 – 0.50

   
   

Vertical play

mm

0.02 – 0.04

   
 

Tapered compression ring

       
   

Height

mm

1.5

   
   

Gap

mm

0.30 – 0.50

   
   

Vertical play

mm

0.02 – 0.04

   
 

Oil scraper ring

       
   

Height

mm

3.0

   
   

Gap

mm

0.4 – 1.4

   
   

Vertical play

mm

0.01 – 0.03

   

Ring gap distribution 2)

°

120

 

120


Engine

 

X 25 XE

X 30 XE

       

Piston pin

     
 

Length

mm

55.7 – 56.0

57.7 – 58.0

 

Diameter

mm

20.99 – 21.00

 

Bearing

 

In con-rod

floating

   

shrunk fit

 
 

Clearance

     
   

in piston

mm

0.011 – 0.014

0.001 – 0.015

   

in con-rod

mm

0

0.014 – 0.030


Engine

 

Y 26 SE, Y 32 SE

     

Piston pin

   
 

Length

mm

57.7 – 58.0

 

Diameter

mm

20.99 – 21.00

 

Bearing

mm

floating

 

Clearance

   
   

in piston

mm

 
   

in con-rod

mm

 


1 ) After re-boring, the old index must be invalidated and the new oversizing index must be embossed.
2 ) Arrange gap of upper oil scraper ring 25 to 50 mm offset to the left and gap of the lower ring 25 to 50 mm offset to the right relative to the gap of the lower intermediate ring.

Related Literature Units
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Torque guideline values - DOHC II (DOHC Engine) > < V6 DOHC Petrol Engines X 25 XE, Y 26 SE, X 30 XE, Y 32 SE - Engine Identification/Engine Number