Trouble-shooting
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Nominal Value
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Cause of Fault:
(If nominal value is not attained)
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· Ignition OFF
· Disconnect reverse battery protection
relay K17
· Using multimeter, measure voltage
from: base
of reverse battery protection relay K17 Ter. 8
to: ground
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11.5 to 13.5 V
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· Short circuit to ground
from: battery
positive terminal Ter. 30
to: base
of reverse battery protection relay K17 Ter. 8
· Circuit interruption
from: battery
positive terminal Ter. 30
to: base
of reverse battery protection relay K17 Ter. 8
· Battery discharged
· Battery short circuit in cell
· Corroded battery contacts
· Poor battery ground connection
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· Using multimeter, measure voltage
from: base
of reverse battery protection relay K17 Ter. 6
to: ground
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lower than 0.1 V
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· Short circuit to voltage
from: base
of reverse battery protection relay K17 Ter. 6
to: wiring
harness plug for switch S1 Ter. 15 (vehicles without anti-theft warning
system/ immobilizer)
to: wiring
harness plug for control unit, anti-theft warning system K94 Ter. 3
(vehicles with anti-theft warning system)
to: wiring
harness plug for control unit, immobilizer K117 Ter. 3 (vehicles with
immobilizer)
· Fault in circuit for anti-theft warning
system/ immobilizer (see Checking Procedures for "Electronic Body Systems")
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· Ignition ON
· Using multimeter, measure voltage
from: base
of reverse battery protection relay K17 Ter. 6
to: ground
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11.5 to 13.5 V
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· Short circuit to ground/ circuit
interruption
from: base
of reverse battery protection relay K17 Ter. 6
to: wiring
harness plug for switch S1 Ter. 15 (vehicles without anti-theft warning
system/ immobilizer)
to: wiring
harness plug for control unit, anti-theft warning system K94 Ter. 3
(vehicles with anti-theft warning system)
to: wiring
harness plug for control unit, immobilizer K117 Ter. 3 (vehicles with
immobilizer)
· Fault in circuit for anti-theft warning
system/ immobilizer (see Checking Procedures for "Electronic Body
Systems")
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· Using multimeter, measure voltage
from: base
of reverse battery protection relay K17 Ter. 6
to: base
of reverse battery protection relay K17 Ter. 4
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11.5 to 13.5 V
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· Circuit interruption
from: base
of reverse battery protection relay K17 Ter. 4
to: ground
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· Ignition OFF
· Using multimeter, measure voltage
from: base
of reverse battery protection relay K17 Ter. 2
to: ground
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lower than 0.1 V
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· Short circuit to voltage
from: base
of reverse battery protection relay K17 Ter. 2
to: wiring
harness plug for DDE control unit K70 Ter. 16 or Ter. 17
to: wiring
harness plug for injection pump actuator P68 Ter. 7
to: wiring
harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 2
to: wiring
harness plug for injection adjuster solenoid valve Y20 Ter. 2
to: wiring
harness plug for preheater relay K25 Ter. 12
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Note:
If the nominal value is not attained, also carry out test
steps 28/ 29 (preheater relay), test step 21 (injection pump actuator), test
step 33 (exhaust gas recirculation solenoid valve), test step 22 (injection
adjuster solenoid valve)
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· DDE control unit K70 defective
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· Ignition ON
· Bridge base of reverse battery
protection relay K17 with electrically fused jumper
from: base
of reverse battery protection relay K17 Ter. 8
to: base
of reverse battery protection relay K17 Ter. 2
· TECH 1 parameter BATTERY VOLTAGE
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Communication possible
11.5 to 13.5 V
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No communication:
· Short circuit to ground
from: base
of reverse battery protection relay K17 Ter. 2
to: wiring
harness plug for DDE control unit K70 Ter. 16 or Ter. 17
to: wiring
harness plug for injection pump actuator P68 Ter. 7
to: wiring
harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 2
to: wiring
harness plug for injection adjuster solenoid valve Y20 Ter. 2
to: wiring
harness plug for preheater relay K25 Ter. 12
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· Circuit interruption
from: base
of reverse battery protection relay K17 Ter. 2
to: wiring
harness plug for DDE control unit K70 Ter. 16 or Ter. 17
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Note:
If the nominal value is not attained, also carry out test
steps 28/ 29 (preheater relay), test step 21 (injection pump actuator), test
step 33 (exhaust gas recirculation solenoid valve), test step 22 (injection
adjuster solenoid valve)
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· DDE control unit K70 defective
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If nominal values are attained
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· Reverse battery protection relay K17
defective
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