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Engine Management System M 2.8.1 EGR System > < Engine Management System M 2.8.1 Secondary Air Injection

MULTI - RAM System

 

The MULTI - RAM system is a completely new intake system, developed from the DUAL - RAM system.

 

The intake manifold length is adapted to the engine by two valves instead of one to achieve high torque over a wide engine speed range.

 

 

1     Resonance pipe switch - over valve

2     Intake plenum switch - over valve

3     Solenoid valve for intake plenum switch - over valve

4     Solenoid valve for resonance pipe switch - over valve

 

The first valve (resonance pipe switch - over valve) is located between the intake pipes and can connect them to each other as required.

 

The second valve (intake plenum switch - over valve) is positioned in the intake plenum.

 

 

Object Number: 2387475  Size: DEFAULT

 

 

Function Diagram

 

1     Resonance pipe switch over valve

2     Intake plenum switch - over valve

 

 

Object Number: 2387874  Size: DEFAULT

 

 

Note:

 

When "engine off", the resonance pipe switch - over valve (1) is closed and the intake plenum switch - over valve (2) is open.

 

Switch conditions:

 

I      =     Idle speed:

 

(1) closed, (2) open

II     =     Full load, lower engine speed range:

 

(1) closed, (2) closed

III   =     Full load, middle engine speed range:

 

(1) open, (2) closed

IV   =     Full load, upper engine speed range:

 

(1) open, (2) open

 

Function:

 

The valves are regulated by the Motronic via solenoid valve.

The intake plenum switch - over valve and the resonance pipe switch - over valve are actuated by vacuum from the solenoid valves.

 

Actuation of the intake plenum switch - over valve and the resonance pipe switch - over valve lengthens or shortens the intake distance to optimise output progression.

When the intake plenum switch - over valve is closed, the first torque peak is attained while the engine is still in the lower engine speed range.

 

The advantage over the DUAL - RAM system is the improved adaptation.

Torque progression is even more regular and thus shift points are undetectable over the entire engine speed range.

 

 

Legend for illustration E 9827:

 

1     Resonance pipe switch - over valve

2     Intake plenum switch - over valve

 

 

Object Number: 2390261  Size: DEFAULT

 

 

·    Service

 

If intake manifold solenoid valve 1 or 2, the lead between intake manifold valves 1 and 2, or intake manifold valve 1 or 2 is defective, the engine telltale illuminates and a trouble code is stored in the control unit:

 

-      Trouble code 59: intake manifold solenoid valve 1 voltage high.

-      Trouble code 63: intake manifold solenoid valve 1 voltage low.

-      Trouble code 123: intake manifold valve 1 blocked.

-      Trouble code 124: intake manifold valve 2 blocked.

-      Trouble code 133: intake manifold solenoid valve 2 voltage high.

-      Trouble code 134: intake manifold solenoid valve 2 voltage low.

 

In case of a defect, the control unit continues operating with replacement values to ensure that the vehicle can reach the nearest authorized Opel / Vauxhall workshop.

 

The intake manifold solenoid valve can be checked using TECH 1 actuator diagnosis.

 

Note:

 

At times, components have different designations in reference to TECH 1:

 

Intake manifold solenoid valve 1:

Solenoid valve for intake plenum switch - over valve

Intake manifold solenoid valve 2:

Solenoid valve for resonance pipe switch - over valve

Intake manifold valve 1:

Intake plenum switch - over valve

Intake manifold valve 2:

Resonance pipe switch - over valve

 

 


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Engine Management System M 2.8.1 EGR System > < Engine Management System M 2.8.1 Secondary Air Injection