vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Piston, Replace > < Piston with Con-rod, Remove and Install Remove and Install

Piston Rings, Replace

  Remove

Remove piston with con-rod – see operation "Piston with Con-rod, Remove and Install". Remove piston rings with piston ring pliers (1).

  Clean

Clean piston ring grooves – use ground-down side of old piston ring.

  Inspect

Check piston ring gap clearance with feeler gauge. Insert new piston ring at narrowest point in cylinder bore.

 

Permissible ring gap

Squared ring (2)

0.3 to 0.5 mm

Tapered ring (3)

0.3 to 0.5 mm

Oil scraper ring (4)

0.4 to 1.4 mm


Object Number: 2392586  Size: DEFAULT

  Inspect

Check piston ring vertical play with feeler gauge in piston ring groove.

 

Permissible vertical play

Squared ring (1)

0.02 to 0.04 mm

Tapered ring (2)

0.02 to 0.04 mm

Oil scraper ring (3)

0.01 to 0.03 mm


  Install

Insert new piston rings into piston with piston ring pliers and with identification "TOP" on top. Piston ring position – piston rings (I) every 120°. Oil scraper rings (II) – offset 25 to 50 mm to left and right from gap in intermediate ring.

Install piston with con-rod – see operation "Piston with Con-rod, Remove and Install".

Object Number: 2392587  Size: DEFAULT


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Piston, Replace > < Piston with Con-rod, Remove and Install Remove and Install