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Timing Gear Case > < New Quality Designation for Engine Oils according to ACEA

This Technical Information Bulletin is a supplement concerning oil quality to TI-C-34, group J-178, dated May 1991

 

Subject:

 

New Quality Designations for Engine Oils According to ACEA

 

Vehicles:

 

All except Frontera, Monterey, Campo, Midi

 

Oil is an important design element for the function and durability of engines and must therefore be matched precisely to the engine's technical quality standard.

There have been new classifications (quality requirements) for engine oils since the 1 st of January 1996: the ACEA specifications have replaced the previous CCMC specifications. ACEA specifies stricter parameters and stricter engine tests for engine lubricants.

Specifications on the Frontera, Monterey, Campo and Midi will be provided at a later date.

Engine oils are often categorised according to their viscosity classes, whereas information about their quality is more relevant.

The quality or performance designation of an engine oil is defined by ACEA 96, e. g.: ACEA A2 - 96 or ACEA B3 - 96. A differentiation must be made between the performance classes and the viscosity classes.

 

Performance Classes

 

Since the late 1940s, there have been the MIL specifications from the US army and the API classifications from the American Petroleum Institute. The problem for Europe is that these tests are run on American engines, with greater cubic capacities and lower compression ratios than usually experienced here, and generally in the conditions that are normal for American standards.

 

Since the early 1970s, increasing attempts have been made to develop European tests for European engines with their different design features and higher specific outputs. At the forefront of this was CCMC, promoted by many European passenger and commercial vehicle manufacturers (but not GM and Ford). The European test and checking conditions were derived from the API classifications, but had stricter parameters for the European market, the requirements were more stringent and included European engine tests.

 

The "European Association of Automobile Manufacturers" (CCMC, Comité des Constructeurs d' Automobiles du Marché Commun), was dissolved in 1990, and was succeeded by the ACEA.

 

ACEA means "Association des Constructeurs Européens de l' Automobile". This abbreviation stands for the newly founded association of European automobile manufacturers, including the European subsidiaries of General Motors and Ford.

 

Taking effect on the 1 st January of 1996, the ACEA has new classifications for engine oils.

 

These are divided into three groups:

 

A    for passenger car petrol engines

 

B    for passenger car diesel engines and

 

E    for goods vehicle diesel engines

 

In each of these groups there are three quality classes:

 

1     for special requirements

 

2     for standard requirements and

 

3     for maximum quality criteria and requirements.

 

The following ACEA - 96 quality classes are used in Opel / Vauxhall Service (see table):

 

Engine Oil Quality: Comparison of previous quality with ACEA and oil change intervals (Model Year '94 up to and including Model Year '97)

 

 

 

Required

Not required but possible

Change

Engines

Previous

NEW: ACEA96

Previous

NEW: ACEA96 

intervals

 

 

Single - grade and multi - grade oils or high performance oils

High performance oils

 

 

Petrol

API - SG / CD

API - SH / CD

CCMC - G4

A 2 - 96

CCMC - G5

A3 - 96

every 12 months / 15, 000 km / 10, 000 miles

 

Diesel

Up to and including MY '94:

15D (4 EC 1),

17D (4 EE 1) and

17DR

Up to and including MY '95:

X 17DT (TC 4 EE 1)

Up to engine no. 068740:

Xl5DT(T4EC1)

API - CD /

SG

API - CD /

SH

CCMC -

PD2

B 2 - 96

CCMC -

G5 / PD2

B3 - 96

A3 - 96 / B3 - 96

very 12 months / 7,500 km / 5,000 miles

 

Diesel as of MY 1995

15D (4EC1), 17D / Xl7D (4EE1),

17DR and X l7DTL

As of Model Year '96:

Xl7DT(TC4EE1)

As of engine no. 068741:

X l5DT (T4EC1)

As of Model Year '97

X 2ODTL

CCMC -

G5 / PD2

B 3 - 96*

CCMC -

G5 / PD2

A3 - 96 / B3 - 96*

every 12 months / 15, 000 km / 10, 000 miles

 

Diesel

25DT / X 25DT

CCMC - G5 / PD2

A3 - 96 / B3 - 96

 

 

every 12 months / 7.500 km / 5,000 miles

 

 

 

Engine Oil Quality: Model Year '83 up to and including Model Year '94

 

 

Required

Not reauired but possible

Enginesn

Previous

NEW: ACEA 96

Previous

NEW: ACEA 96

 

 

Single - grade and multi - grade oils

 

High performance oils

 

Petrol

API - SG / CD

A 2 - 96

CCMC - G5

A3 - 96

 

 

API - SH / CD

 

 

 

 

 

CCMC - G4

 

 

 

 

Diesel

API - CD / SG

B 2 - 96

CCMC - G5 / PD2

B3 - 93

 

 

API - CD / SH

 

 

A3 - 96 / B3 - 96

 

 

CCMC - PD2

 

 

 

 

 

 

The number "96" means that the regulations are valid and binding as of 01.01.1996. The test conditions are scheduled for verification every two years.

 

The A3 - 96 oil for petrol engines or B3 - 96 oil for diesel engines, which are higher quality than prescribed, can always be used.

 

Engine oils which are expressly designated by the oil manufacturer as diesel engine oils are not suitable for petrol engines unless an adequate performance class for petrol engines (ACEA A2 - 96 or ACEA A3 - 96) is also indicated.

 

Oils with the classifications A1 and B1 are at present not released by Opel for Service.

 

* Diesel engine oils: Use only ACEA A3 - 96 / B3 - 96 or ACEA B3 - 96 quality. Only the OW - X, 5 W - X and 10 W - X viscosity classes are permitted. The "X" stands for 30 or greater than 30.

 

Viscosity according to SAE classification:

 

The SAE classes for viscosity retain their validity along with the ACEA performance classification.

 

Viscosity

 

The viscosity is the most familiar variable for engine oils and transmission fluids. Viscosity is the ability of a fluid to resist flow. Viscosity is a temperature - dependent variable. Cold oil is more viscous than warm oil, i. e. thin - bodied oil has low viscosity, semi - fluid oil has high viscosity. The lubricating characteristics of an oil film are however generally better at high viscosity than at low viscosity, although it is also dependent on the quality of the base oils used (e. g. mineral / synthetic).

 

The amount that the viscosity changes at changing temperatures differs from oil to oil. In practise, engine oils whose viscosity is altered as little as possible by temperature changes are most suitable. This allows both cold engine starts and adequate lubrication by the oil film at high temperatures.

 

The viscosity of oil alters not only at different temperatures, but also depending on the pressure exerted on the lubrication film.

 

The viscosity of multi - grade oils is influences not only by the temperature and pressure, but also by the

The shear rate is the speed on a moving part (oil film on piston) divided by the thickness of the oil film.

This gives a shear rate for combustion engines in the area of the main bearings, pistons and cylinder barrel.

 

For the A2 - 96 / B2 - 96 and A3 - 96 / B3 - 96 classes, ACEA has defined a limit of >3.5 mPa · s for dynamic viscosity at high shear rates and high temperatures. This ensures that multi - grade engine oils provide the required lubrication even at high temperatures and high shear rates (high engine speeds).

 

The viscosity of engine oils and passenger car transmission fluids is given in SAE classes.

 

SAE Classes

 

The American "Society of Automotive Engineers" - SAE - has introduced world - wide viscosity classifications.

 

The SAE classes for lubricating oils make no indication about the quality of the engine oil, but merely indicate the temperature range in which the engine oils can be used.

 

Products with the code "W" (W = Winter) are thin - bodied and therefore enable cold starts even at low temperatures. The lower the number, the better the cold performance is, e. g. 5 W - X or 0 W - X.

 

 

Engine oil viscosity depending on the

ambient temperature for petrol and

diesel engines

 

The previous categories are retained until the ACEA standards have made the transition to all areas.

 

 

Object Number: 2397260  Size: DEFAULT

 

 

A = Single - grade oil   B = Multi - grade oils   C = High performance oils

 

Important: Not to be confused with the ACEA classification.

 

ACEA A1 - 96, ACEA B1 - 96, ACEA A3 - 96 and ACEA B3 - 96 may be easy run oils (OW - X, 5W - X, 10W - X). X = 30, 40 Oils below ACEA A1 - 96 and ACEA B1 - 96 are at present not released by Opel for Service.

 

Single - grade Oils (A)

 

are oils which only comply with one SAE class (e. g. SAE 30). The use of single - grade oils should be avoided in present day engines if possible.

 

Multi - grade Oils (B)

 

The dependence of viscosity on temperature can be considerably influenced by the use of special base oils and additives. The result is a multi - grade oil which adapts itself automatically to the changing engine temperature and thus spans several SAE classes. If an engine oil meets the viscosity requirements of several SAE classes, it is designated a multi - grade oil. Multi - grade oils can be used in all seasons of the year.

 

High Performance Oils (C), previously Easy Run Oils

 

are lubricating oils utilising the latest findings in friction reduction. They use multi - grade characteristics, low cold viscosity and (at times) friction - reducing additives to provide low - friction and therefore fuel - saving engine operation (generally engine oils based on unconventional base oils such as fully or partially synthetic oils, hydrocrack, raffinate).

 

API Classifications

 

The American Petroleum Institute (API) categorises engines as follows:

 

C classes = (C = Commercial) oils of diesel engines   S classes = (S = Service) oils for petrol engines

 

The different engine oil qualities within the C and S classes are identified by different letters.

 

The API classes have lost their significance on the European market. The APEA classifications are primarily used as of the 1 st of January 1996.

 

CCMC Specifications (valid up to 31.12.1995)

 

The CCMC specifications paid special consideration to European engine technology and therefore received increased attention in Europe. The CCMC categorised engine oils as follows:

 

       · CCMC - G4 and CCMC - G5 for petrol engines (G = Gasoline)

       G4: This defines increased oxidation stability, prevention of sludge formation in petrol engines and increased protection against wear. G5: Stricter testing requirements. The requirements for oxidation stability and sludge prevention capacity are even higher than those for the CCMC - G4.

 

       · CCMC - PD2 for passenger car diesel engines. Designed specially for the requirements of small, high - revving passenger car diesel engines (PD = Passenger Diesel)

       The CCMC performance classifications for engine oils are higher than those for previously used specifications due to higher limits for wear and piston cleanliness.

 

       · CCMC - D4 and CCMC - D5 for commercial diesel engines (D = Diesel)

 

Comparison of New Performance Classes ACEA / CCMC

 

ACEA A2 - 96      replaces and meets higher requirements than CCMC G4

ACEA A3 - 96      replaces and meets higher requirements than CCMC G5

 

ACEA B2 - 96      replaces and meets higher requirements than CCMC PD2

ACEA B3 - 96      new performance class with higher requirements, approx. CCMC G5 / PD2

 

ACEA E2 - 96       replaces and meets higher requirements than CCMC D5

ACEA E3 - 96       new performance class with higher requirements

 

Laboratory Requirements for Compliance with ACEA

 

Laboratory tests which have to be passed by all all engine oil classes:

              ·     Shear stability

              ·     High shear / high temperature viscosity

              ·     Compatibility with sealing materials

              ·     Evaporation losses

              ·     Sulphate ash

              ·     Foaming behaviour

 

Special Engine Tests for the Three Engine Oil Classes A, B and E

 

The new standards contain numerous individual criteria (engine tests), such as for

 

Passenger car petrol engines

 

              ·     Oil thickening, cam wear, sludge and lacquer deposits

              ·     Valve train wear and black sludge during temperature changes

              ·     Scuffing to valve train (with camshaft checked beforehand), high temperature piston cleanliness and ring sticking

              ·     Black sludge formation in high load and load changing operation

              ·     Fuel consumption

 

Passenger car diesel engines

 

              ·     Oil consumption

              ·     Sludge formation

              ·     Piston cleanliness under maximum thermal stress

              ·     Viscosity increase of lubricant

              ·     Wear

 

Commercial vehicles diesel engines

 

              ·     Sludge formation

              ·     Mirror surface formation

              ·     Oil consumption

              ·     Cylinder wear

              ·     Piston cleanliness

              ·     Soot dispersion

 

Quality Examination to Comply with ACEA Classification

 

To fulfil the ACEA standard, all test conditions specified by the EELQMS (European Engine Lubricants Quality Management System) must be passed. The tests are extremely comprehensive and may only be performed by registered institutions. The mineral oil and additive industry has obliged itself to undergo this testing.

 

New tests are required when the composition of an engine oil is altered.

 

Literature

 

The ACEA specifications have already been considered in the new "Model Year 19941 / 2 up to '97" Inspection Systsm brochure. As a simplification and to ease matters during the period of transition, we have listed both quality categories for the transiti'ynal period in which containers with the old labels are still on the market.

The ACEA standards will be gradually introduced to revisions of the Owner's Manuals and Service Instructions.

 

Service Container

 

The lubricant industry is at present modifying its product range to meet the new standards. This means not only a change to the labels on containers, but also requires much testing and the composition of some products will have to be changed.

 

Opel Service Engine Oils

 

SAE 10W 40 Partially Synthetic

 

API: SH / CF / EC                           CCMC: G5 / PD2                           ACEA: A3 - 96 / B3 - 96

 

Catalogue no.

Part no.

Delivery quantity

1942168

90398807

1 Itr.

1942171

90398810

60 Itr.

1942172

90398811

205 Itr.

1942180

90444078

Tanker

 

Opel Service Engine Oils

 

SAE 15W 40 Mineral Oil

 

API: SH / CF                                   CCMC: G4 / D4 / PD2                   ACEA: A2 - 96 / B2 - 96

 

Catalogue no.

Part no.

Delivery quantity

1942173

90398812

1 Itr.

1942174

90398813

2 Itr.

1942175

90398814

5 Itr.

1942176

90398815

60 Itr.

1942177

90398816

205 Itr.

1942178

90399168

Tanker

 

 


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Timing Gear Case > < New Quality Designation for Engine Oils according to ACEA