vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Manual Transmission, Remove and Install (Vehicles with 4-Cylinder Petrol Engine) > < Reversing Lamp Switch and/or Gasket, Replace

Seal Ring for Transmission Output Flange, Replace

  Remove

Unscrew propshaft (1) from transmission flange and push together. Disconnect exhaust pipe between catalytic converter and front muffler. (6 cylinder engines: 2 exhaust pipes "2").

Support transmission with hydraulic jack.

Object Number: 2389105  Size: DEFAULT


Unscrew transmission crossmember from vehicle floor (arrows).

Object Number: 2389003  Size: DEFAULT


Lower transmission by approx. 2 cm, so that pushed together the propshaft can be moved past the exhaust bracket. Secure propshaft.

Counterhold transmission flange using KM-623 (1) and unscrew nut for output flange (socket size 30, extra long).

Object Number: 2389014  Size: DEFAULT


Remove output flange from main shaft, KM-628-A (1). Lever seal ring out of transmission housing nose piece.

Object Number: 2389015  Size: DEFAULT


  Install

Coat seal ring with transmission fluid and drive in flush with KM-629-1 (1).

Object Number: 2389016  Size: DEFAULT


Drive transmission flange onto main shaft up to stop.

Counterhold transmission flange using KM-623 (1).

Coat thread of nut with locking compound and screw nut on.

Torque

Drive flange to transmission – 150 Nm / 111 lbf. ft.

Object Number: 2389014  Size: DEFAULT


  Install

Move propshaft past exhaust bracket and position on transmission flange. Lift transmission with hydraulic jack.

Object Number: 2389017  Size: DEFAULT


Torque

Transmission crossmember to vehicle floor (1) – 45 Nm / 33 lbf. ft. Cut thread and insert fastening bolts with locking compound. Propshaft to transmission flange (2) – 95 Nm / 70 lbf. ft. Catalytic converter to front muffler – 25 Nm / 18.5 lbf. ft.

  Inspect

Check transmission fluid level, correct if necessary – see operation "Fluid Level, Check and Correct".

Object Number: 2389018  Size: DEFAULT



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Manual Transmission, Remove and Install (Vehicles with 4-Cylinder Petrol Engine) > < Reversing Lamp Switch and/or Gasket, Replace