Vauxhall Workshop Service and Repair Manuals

Body Repair using Straightening Benches  

All operations on supporting parts, frames, struts and wheel housing components are carried out on straightening benches. For more information, refer to the "GMIO Aftersales" Workshop Equipment Catalogue (Opel/Vauxhall).  

Body Dimension Chart (Models F35, F19, F68)  

When replacing welded sheet metal parts, use the body dimension chart to support and protect adjacent body parts which are frequently installed (bonnet, tailgate, doors).   All dimensions in mm without tolerance. Tolerance: ± 2 mm.   Pos.   Dimensions   1   1615   2   1033   3   1127   4   1335   5   795

 

Models F19, F68   Pos.   Dimensions   6   1352 1)   7   957 1)   8   895 1)   9   1119   10   1019   12   815        1)  Dimensions are identical to Model F35

 

Model F35   Pos.   Dimensions   9   1129   11   992   12   815   13   964   14   344

 

Models F19, F68   Pos.   Dimensions   17   1028   18   976   19   957   21   1352 1)   22   1430 1)   23   1394 1)   24   1422 1)   25   1438 1)   26   1440 1)   28   1564 1)        1)  Dimensions are identical to Model F35

 

Model F35   Pos.   Dimensions   17   1077   18   1090   18a   1240   19   1076   19a   1362   20   1033   20a   1085   23a   1385   26a   1475   27   1341

 

Model F19   Pos.   Dimensions   31   1083   36   1026   37   508   38   1193

 

Model F68   Pos.   Dimensions   29   1391   30   1157   31   1081

 

Model F35   Pos.   Dimensions   29   1258   30   881   31   1084

 

Models F19, F68   Pos.   Dimensions   33   1386 1)   34   725   34a   1336   34b   1327      1)  Dimension is identical to Model F35

 

Model F35   Pos.   Dimensions   I   34b   1325   II   34c   1052

 

Model F35   Pos.   Dimensions   I   34d   741   II   34   1010