vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Trim Panels, Radiator Grille, Spoiler > < Body Rear Quarter Panel, Replace (Model F68)

 

Body Rear Quarter Panel, Replace - Model F 35  

Aftersales supplies lower and upper rear quarter panels as economy parts. Separation in area X.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Attaching parts. Detach rear quarter panel. Note size of new part. Separation points (2) for additional operation C-pillar - Outer, Lower, Replace.  

Notice: 

New parts (lower rear quarter panel) are supplied with outer lower C-pillar.  

 

1  Lower rear quarter panel  

2  Outer lower C-pillar  

3  Upper rear quarter panel  

 

Object Number: 2396593  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Prepare rear quarter panel. Allow flange to overlap, 10 mm/ 0.4 in. wide. Apply spot weld paint. Apply weldable adhesive in area of shaded surfaces 1, 2, 3 and 4 - see operation "Body Repair using Adhesion and Welding".  

Notice: 

The routing of the adhesive bead illustrated made during production must be carried out during servicing in the same manner before installation.  

Use corrosion protection adhesive sealing system.  

Object Number: 2398992  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Weld in rear quarter panel. Weld in outer C-pillar and/ or upper rear quarter panel, if necessary.  

Object Number: 616201  Size: DEFAULT  Important!   

The reduced number of weld points shown in the area to be cemented, for cemented rear quarter panels, applies to Production and Service.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Seal body seams, seal cavities. Apply underseal. Attaching parts.  

Notice: 

Replacement of outer lower C-pillar and upper rear quarter panel are additional to "Lower Rear Quarter Panel".  

Object Number: 2400136  Size: DEFAULT

 

 

Trim Panels, Radiator Grille, Spoiler > < Body Rear Quarter Panel, Replace (Model F68)