vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Pistons, Remove and Install > < Piston with Con-rod, Remove and Install reinstallation

 

Piston Rings, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove piston with con-rod - see operation "Piston with Con-rod, Remove and Install".  

Object Number: 616195  Size: DEFAULT  Clean   

Remove piston rings with piston ring pliers (1).  

Object Number: 616196  Size: DEFAULT  Inspect   

Clean piston ring grooves - use ground-down side of old piston ring.  

Check piston ring gap with feeler gauge by inserting piston ring at narrowest point of the cylinder bore.  

Permissible ring gap: see Technical Data.  

 

 

X 20 DTL  

X 20 DTH  

I  

First compression ring  

Rectangular compression ring  

Double trapezoidal ring  

II  

Second compression ring  

Tapered compression ring  

III  

Oil scraper ring  

Double bevelled ring  

 

Object Number: 2396021  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check piston ring vertical play with feeler gauge in piston ring groove.  

Permissible vertical play: see Technical Data.  

 

 

X 20 DTL  

X 20 DTH  

I  

First compression ring  

Rectangular compression ring  

Double trapezoidal ring  

II  

Second compression ring  

Tapered compression ring  

III  

Oil scraper ring  

Double bevelled ring  

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert piston rings in piston with piston ring pliers.  

Insert tapered compression ring (II) in piston with mark "TOP" on top.  

Adjust position of piston ring gaps - the gap of each piston ring must be offset by 120 ° . cylinder bore.  

Install piston with con-rod - see operation "Piston with Con-rod, Remove and Install".  

Object Number: 2396022  Size: DEFAULT

 

 


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Pistons, Remove and Install > < Piston with Con-rod, Remove and Install reinstallation