vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Charge Pressure Control Solenoid Valve, Remove and Install > < Valve Bridges, Remove and Install

 

Oil Dipstick Guide Tube, Remove and Install (X 20 DTH)  

Notice: 

The operation, "Oil Dipstick Guide Tube, Remove and Install (X 20 DTH)" is described for a vehicle fitted with air conditioning, proceed analogously for vehicles without air conditioning.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Drain air conditioning - see operation "Air Conditioning, Drain" in group "D".  

Remove fastening bolt (arrow) and disconnect refrigerant lines (1) on condenser block connection - seal off openings.  

Object Number: 2401751  Size: DEFAULT

 

 

Notice: 

For the operation, "Radiator, Remove and Install (X 20 DTH)", the condenser is attached to the body - however, in this case it must be removed.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove radiator - see operation "Radiator, Remove and Install (X 20 DTH)".  

Remove ribbed v-belt tensioner assembly - see operation "Ribbed V-belt Tensioner Assembly, Remove and Install".  

Remove engine cover from cylinder head cover.  

Suck hydraulic fluid out of power steering pump fluid reservoir (1) as far as possible. Release both hose clamps (2) and remove intake line as well as return line (3) from fluid reservoir of power steering pump - collect escaping hydraulic fluid and seal lines.  

Object Number: 2401752  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Detach coolant hoses (1), (2) and (3) from thermostat housing - collect escaping coolant.  

Unclip and remove bracket (4) for coolant hoses from fuel lines.  

Object Number: 2401500  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove fastening bolt (1) and disconnect refrigerant lines from compressor.  

Object Number: 616201  Size: DEFAULT  Important!   

After the refrigerant lines are removed the compressor openings must be carefully closed off.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Disconnect wiring harness plug (2) from compressor.  

Remove fastening bolts (arrows) and remove compressor upwards from auxiliary aggregates support.  

Object Number: 2401501  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove power steering pump pressure line (1) from power steering pump - collect escaping hydraulic fluid and carefully close off opening in power steering pump.  

Detach fastening bolt (2) for oil dipstick guide tube fastening strap from cylinder block.  

Remove fastening bolts (3) and carefully remove auxiliary aggregates support together with oil dipstick guide tube upwards.  

Object Number: 616201  Size: DEFAULT  Important!   

Because of the different versions it is absolutely necessary to install the proper oil dipstick when replacing the oil dipstick guide tube.  

Object Number: 2401502  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Position oil dipstick guide tube with new seal rings and fasten to cylinder block from above together with the auxiliary aggregates support - tightening torque 35 Nm / 26 lbf. ft.  

Insert condenser from below (at suitable point) and assemble refrigerant lines with new seal rings to condenser block connection - tightening torque 27 Nm / 20 lbf. ft.  

Attach oil dipstick guide tube attaching strap to cylinder block - tightening torque 8 Nm / 6 lbf. ft.  

Attach power steering pump pressure line to power steering pump with new gaskets - tightening torque 35 Nm / 26 lbf. ft.  

Mount and fasten compressor to auxiliary aggregates support from above - tightening torque 20 Nm / 15 lbf. ft.  

Attach wiring harness plug to compressor.  

Attach refrigerant lines to compressor with new seal rings - 33 Nm / 24 lbf. ft.  

Clip bracket for coolant hoses to fuel lines and clip in coolant hoses.  

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach all three coolant hoses to thermostat housing and clip into brackets.  

Attach intake line as well as return line to power steering pump fluid reservoir.  

Attach upper engine cover to cylinder head cover.  

Install ribbed v-belt tensioner assembly - see operation "Ribbed V-belt Tensioner Assembly, Remove and Install".  

Install radiator - see operation "Radiator, Remove and Install (X 20 DTH)".  

Charge air conditioning - see operation "Air Conditioning, Evacuate and Charge" in group "D".  

Charge and bleed hydraulic system - see operation "Hydraulic System, Charge and Bleed" in group "M".  


Related Literature Units
-
-
-
-
-

Charge Pressure Control Solenoid Valve, Remove and Install > < Valve Bridges, Remove and Install