vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Octane Coding Plug > < Fuel Pump Relay, Remove and Install reinstallation

 

Idle Speed Stepper Motor, Remove and Install  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove air intake cover from throttle valve injection housing - note seal ring.  

Disconnect wiring harness plug (1) from idle speed stepper motor.  

Detach idle speed stepper motor from throttle body.  

Object Number: 616201  Size: DEFAULT  Important!   

To prevent the housing and the idle speed stepper motor from being damaged during installation, the distance between piston and flange must not be greater than 28 mm. With a deviation, carefully press in the piston.  

Object Number: 2392679  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach idle speed stepper motor with new seal ring to throttle valve injection housing - insert fastening bolts with bolt locking compound (red).  

Connect wiring harness plug to idle speed stepper motor.  

Notice: 

Before assembling components of the intake system (hoses, connections, etc.), they must be cleaned of any possible contamination (grease, oil, etc.). When tightening the hose clamps, be sure to observe exactly the tightening torque of 3.5 Nm / 2.6 lbf. ft.  

Object Number: 616201  Size: DEFAULT  Important!   

It is only ensured that the intake system is free of leaks, thus ensuring operational safety of the engine, if the hose clamps are tightened correctly to the prescribed tightening torque.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach air intake cover to throttle valve injection housing - ensure correct seating of the seal ring.  

 

 

Octane Coding Plug > < Fuel Pump Relay, Remove and Install reinstallation