vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Throttle Valve Adjuster > < Engine X18XE1

 

Throttle Body (Throttle Valve Adjuster), Remove and Install (X 18 XE1)  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove engine cover from cylinder head cover.  

Disconnect wiring harness plug (1) from hot film mass air flow meter.  

Detach air intake manifold (2) together with hot film mass air flow meter from upper part of air cleaner housing and from throttle body.  

Detach accelerator Bowden cable (4) and lay aside to the rear.  

For version with cruise control: Detach cruise control Bowden cable (3).  

Remove engine vent hoses (5) from cylinder head cover and from throttle body.  

Object Number: 2400286  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove vacuum hose for tank vent valve (2) from throttle body.  

Remove coolant hoses (1) from throttle body - collect escaping coolant.  

Disconnect wiring harness plug (3) from throttle valve adjuster.  

Object Number: 2398398  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove fastening bolts (1) and remove throttle body from inlet manifold.  

Object Number: 616195  Size: DEFAULT  Clean   

Remove gasket remnants and clean sealing surfaces.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach throttle body with new gasket to intake manifold - tightening torque 8 Nm / 6 lbf. ft.  

Attach wiring harness plug to throttle valve adjuster.  

Connect coolant hoses and canister purge valve vacuum hose to throttle body.  

Attach engine vent hoses.  

Object Number: 2398399  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

For version with cruise control: Attach cruise control Bowden cable.  

Install accelerator Bowden cable.  

Notice: 

Before assembling components of the intake system (hoses, connections, etc.), they must be cleaned of any possible contamination (grease, oil, etc.). When tightening the hose clamps, be sure to observe exactly the tightening torque of 3.5 Nm / 2.6 lbf. ft.  

Object Number: 616201  Size: DEFAULT  Important!   

It is only ensured that the intake system is free of leaks, thus ensuring operational safety of the engine, if the hose clamps are tightened correctly to the prescribed tightening torque.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach air intake manifold with hot film mass air flow meter to upper part of air cleaner housing and to throttle body.  

Attach wiring harness plug to hot film mass air flow meter.  

Install engine cover on cylinder head cover.  

 

 

Object Number: 616198  Size: DEFAULT  Adjust   

When replacing the throttle body it is essential that the adaptation value for the throttle valve in the EEPROM of the engine control unit is deleted using TECH 2 - see corresponding Checking Procedures.  

Top up and bleed cooling system - see operations "Cooling System, Top Up and Bleed" and "Cooling System, Check for Leaks".  

 

 


Related Literature Units
-
-

Throttle Valve Adjuster > < Engine X18XE1