vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Secondary Air Metal Pipe (Cylinders 2- 4-6), Remove and Install (X 25 XE) XE) > < Secondary Air Metal Pipe, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)

 

Secondary Air Metal Pipe (Cylinders 1-3-5), Remove and Install (X 25 XE)  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove intake manifold (above cylinders 1-3-5) - see operation "Intake Manifold (Above Cylinders 1-3-5), Remove and Install" in group "J".  

Set shut-off valve adapter coolant hoses (1) aside (cooling system remains closed).  

Remove fastening bolts (2) for wiring trough bracket and secondary air metal pipe from engine vent housing.  

Object Number: 2396741  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove wiring trough (1) fastening bolts (arrows) and set wiring trough aside.  

Remove wiring trough bracket (2) from intake pipe bracket (3) upward.  

Remove secondary air metal pipe (4) from exhaust manifold (2 fastening bolts) and disconnect from connecting hose.  

Remove secondary air metal pipe upward.  

Object Number: 616195  Size: DEFAULT  Clean   

Remove gasket remnants, clean sealing surfaces.  

Object Number: 2396742  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Attach secondary air metal pipe (4) to connecting hose and with new gaskets to exhaust manifold - insert fastening bolts with mounting paste.  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Secondary air metal pipe (4) to exhaust manifold - 20 Nm / 15 lbf. ft.  

Object Number: 2396742  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install wiring trough bracket on intake pipe bracket.  

Connect wiring trough to wiring trough bracket (2 fastening bolts).  

Fasten secondary air metal pipe with cable channel bracket to engine vent housing.  

Clip shut-off valve coolant hoses in retainers.  

Install intake manifold (above cylinders 1-3-5) - see operation "Intake Manifold (Above Cylinders 1-3-5), Remove and Install" in group "J".  

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Secondary air metal pipe to engine vent housing - 6 Nm / 4 lbf. ft.  

 

 


Related Literature Units
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Secondary Air Metal Pipe (Cylinders 2- 4-6), Remove and Install (X 25 XE) XE) > < Secondary Air Metal Pipe, Remove and Install (X 18 XE, X 20 XEV) (X 18 XE, X 20 XEV)