Beetle L4-2.0L (AEG) (2000)
Output Shaft: Adjustments
5 Speed Manual 02J
Output Shaft Adjusting
(Determining shim for output sahft)
Special tools
-
VW 387 Dial gauge holder
-
VW End measuring plate
-
VW 512 Thrust pad
-
3114, /2 Door alignment device
-
VW 407 Punch
It is necessary to readjust the output shaft when the following components are replaced:
- Final drive
- Clutch housing
or
- Tapered roller bearing
-
Press small tapered roller bearing outer race together with a 0.65 mm thick shim fully into clutch housing.
-
Insert output shaft and tighten bearing support.
Tightening torque: 25 Nm (18 ft. lbs.) + 90°
-
Mount dial indicator (3 mm measuring range) and zero with 1.0 mm preload.
-
Move output shaft up and down and note dial indicator reading (example: 0.30 mm).