Beetle L4-2.0L (AEG) (2000)
Fig. 19 Installation position of synchronizer ring (inner ring) -A-
The lugs (arrow -1-) locate in the recesses (arrow -2-) of the synchronizer ring -B-.
Fig. 20 Installation position of 2nd gear
Note:
-
The higher shoulder -A- faces toward 1st gear -B-.
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The recesses in the shoulder (arrows) locate with the lugs of the outer-ring (arrow refer to Fig. 17)
Fig. 21 Pressing on needle roller bearing sleeve for 3rd gear
Fig. 22 Disassembling and assembling 3rd and 4th gear operating sleeve and synchronizer hub
1
Spring
2
Locking piece
3
Operating sleeve
4
Synchronizer hub
-
Slide operating sleeve over synchronizer hub.
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The recesses for locking pieces in synchronizer hub and operating sleeve must align.
Fig.23 Assembling 3rd and 4th gear operating sleeve/ synchronizer hub