Cabrio GLX L4-2.0L (ABA) (2001)
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Assemble new thermo tension roller and install on engine block.
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Bolt/washer assembly (2x) tightening torque. 7-11 Nm (62-97 in.lb)
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Collar screw and 6 mm fastening nut tightening torque 7-11 Nm (62-97 in.lb)
CAUTION: Do not turn the camshaft while any piston is at TDC position. There is risk of damage to valves and piston crowns.
Installing drive (timing) belt
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Align mark on camshaft drive sprocket with mark on cylinder head cover and/or drive (timing) belt guard.
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Place drive (timing) belt on crankshaft gear (note running direction of belt).
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Turn tension roller to the right using two-pin spanner -B-, with one pin inserted in hole in roller and other pin in slot at bottom of roller pivot
bracket until:
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Piston -1- is driven all the way out
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Piston -2- lifts up approx. 1.0 mm (0.040 in.)
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Tighten mounting bolt -3- by hand.
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Rotate engine 2 revolutions in running direction.
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Counter-hold thermo tension roller with two-pin spanner and tighten mounting bolt -3- to 25 Nm (18 ft lb).
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Install lower drive (timing) belt guard.
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Install vibration damper/pulley.
Installing V-belt and ribbed belt
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Install ribbed belt tension roller.
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Adjust tension on ribbed belt tensioner using 3299 and position belt.
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Position V-belt and bolt coolant pump pulley to coolant pump.
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Install upper drive (timing) belt guard.
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Install air cleaner with pre-heated air hose and intake air duct.
Tightening torque