Volkswagen Golf Workshop Service and Auto Repair Manuals

• Cover
• ◆ To prevent entry of falling leaves, introduced from Chassis Nos.:

• ◆ Can be service installed in - Golf from Chassis No.:

• ◆ Scirocco: via grid in front bonnet

• Fillister head tapping screw with washer
• ◆ Secures resistance and housing to plenum chamber

• Fresh air flap
• Golf
• ◆ removing and installing
• Jetta
• ◆ removing:
• ‒ remove screw and pull out.
• Series resistance
• ◆ (for 3 stages)
• Air hose
• Heat exchanger cover
• ◆ removing:
• ‒ press in retaining lugs
• Refrigerant flow direction to control valve

• Control valve
• ‒ pay attention to directional arrow
• ‒ adjust in closed "position".
• Heat exchanger
• ‒ Install seal with D 21 in such a manner that heat exchanger cannot rattle.
• Fillister head tapping screw with washer
• ◆ Pulls left and right hand housing halves together.
• Left hand housing half
• Cable attachment position on control flap lever
• ◆ => Fig.1
• Control flap
• ‒ seal with D 21.

• Cut-off flap
• Right hand housing half
• Fillister head tapping screw with washer
• ◆ secures fresh air blower on housing.
• Fresh air and heater controls
• ◆ removing and installing .
• Switch
• ◆ three positions
• ◆ removing and installing => page 80-13 .
• Fresh air blower
• Cut-off flap lever

→ Fig.1     Securing cable

• ‒ Push the inner cable on to the plastic pin -1-.
• ‒ Control flap can be installed as a Service Part in fresh air housings of previous model years. In such cases push inner wire on to plastic pin -2-. On vehicles with central console, cut off pin -1-.