volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Adjustment list > < Adjusting differential
4 Speed Manual Gearbox 020
Repairing differential
Differential bevel gear shaft secured with extended rivets
 
U39-0008

From construction date 15.10.2

The bevel gear shaft retension has been modified. The circlips have been discontinued and the shaft is now held in position by two extended rivets.

This means that the two rivets near the shaft, of the eight rivets securing the crownwheel, have been extended in length.

The shaft is available with, or without circlip grooves.

Repair instructions

When repairs are carried out to the differential whereby the rivets are drilled out and replaced by bolts:

 
V39-0237
  • ‒ Install shaft with grooves. -Part No. 020 409 177 A - and secure in position with circlip - N 042 363 1 -.

When renewing the differential bevel gears:

  • ‒ Cut off both rivets to the same length (ensure sawdust does not enter tapered roller bearings). Secure bevel gear shaft with circlips.

Adjustment list > < Adjusting differential