volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Crankshaft dimensions > < Installing release plate retaining ring
4 Cyl injection engine (2 valve), Mechanics
Dismantling and assembling cylinder block, crankshaft and flywheel
Renewing crankshaft oil seal -pulley end
  • ‒ Remove toothed belt.
  • ‒ Remove toothed belt sprocket (Use holding tool 3099 to loosen retaining bolt.

Engine Code Letters: EG

  • ‒ Remove crankshaft woodruff key.

Continuation for all Engine Code Letters

  • ‒ Unscrew inner part of oil seal extractor 2085 two turns (aprox 3 mm) from outer section and lock in place with knurled screw.

Engine Codes: DX, JH, JJ, KT, 2H

  • ‒ As a guide for oil seal puller, screw cylinder bolt 3083 fully into crankshaft.

Engine Code: EG

  • ‒ As guide for oil seal puller, screw retaining bolt for toothed belt sprocked 20 mm into crankshaft.

Continuation for all Engine Code Letters

 
V13-0377
  • ‒ → Lubricate threaded head of oil seal extractor, place in position and exert strong pressure to screw it into the oil seal as far as possible.
  • ‒ Loosen knurled screw and turn inner part against crankshaft until oil seal has been removed.
  • ‒ Clamp extractor in vice on flats and use pliers to remove oil seal.

Lightly oil sealing lip and outer edge of oil seal.

Engine Codes: DX, JH, JJ, KT, 2H

  • ‒ Fit guide sleeve from 3083 onto crankshaft and push oil seal over sleeve.
 
V13-0658
  • ‒ → Using sleeve and bolt, press in oil seal as far as possible.
  • ‒ Install toothed belt =>page 13-13 .

Engine Code: EG

 
U13-0001
  • ‒ → Place oil seal in position and press in 2mm using 10-203. Use washer for toothed belt sprocket.
  • ‒ Install toothed belt =>page 13-13 .

Crankshaft dimensions > < Installing release plate retaining ring