volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Engine Code: JH > < Removing and installing exhaust system components
4 Cyl injection engine (2 valve), Mechanics
Removing and installing exhaust system components
Engine Codes: DX, EG JJ KT

Notes:

  • ◆ After working on exhaust system, ensure that system is not under tension and that there is adequate clearance between exhaust system and body. Where necessary, slacken off clamps and align silencer and exhaust pipe by rotating and moving longitudinally until clearance to body is adequate along entire length and mountings are uniformly loaded.
  • ◆ Renew gaskets and self-locking nuts.
 
U26-0002
  • Exhaust manifold
    • ◆ ▸ 7/83, as shown
    • ◆ 8/83 ▸uncoupled exhaust manifold
    • ‒ Removal and installation of spring clips
    • ‒ Tightening and loosening tension on spring clips => page 26-10
  • Gasket
  • Bracket for heat shield
  • Heat shield
  • 10 Nm
  • Front exhaust pipe
    • ◆ ▸ 7/83, as shown
    • ◆ 8/83 ▸uncoupled exhaust pipe
    • ‒ Removal and installation of spring clips => page 26-10 .
    • ‒ Tightening and loosening tension on spring clips => page 26-11
 
U26-0002
  • Support loop
  • Front silencer
  • Rear silencer
  • 25 Nm
  • Spacer sleeve
  • 45 Nm

Engine Code: JH > < Removing and installing exhaust system components