volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking coolant temperature sender > < Checking throttle valve positioner and throttle valve positioner potentiometer
Motronic MP 9.0 injection and ignition system
Motronic injection and ignition system
Checking throttle valve potentiometer
  • ‒ Connect fault reader V.A.G 1551 (V.A.G 1552) and select engine electornics control unit (address word 01). Carry out selection at idling.
 
→ Indicated on display:
Rapid data transfer     HELP
Select function XX
  • ‒ Input 08 for "Read measured value block" function and confirm with Q.
 
→ Indicated on display:
Reading measured value block     HELP
Input display group number XX
  • ‒ Input 03 for "display group number " and confirm with Q.
 
→ Indicated on display:
(1...4 = Display zones)
Read measured value block 3     ⇒
     1     2     3     4

Note:

If something different is indicated on the display:

=> Fault reader operating instructions.

  • ‒ Read-off throttle valve angle in diplay zone 3.
         Specification: 2.5...6.5 <°.
  • ‒ Slowly open throttle valve and watch angle display in display zone 3
    The figure must increase uniformly over the complete range.
  • ‒ Press ⇒key.
  • ‒ Input 06 for "End output" and confirm with Q.
  • ‒ Switch off ignition

Note:

The display figure is dependent on the tolerance of the throttle valve potentiometer and does not correspond to the actual opening angle.

The maximum permissible displayed figure si ± 86<° .

If the figure does not increase uniformly:

  • ‒ Replace throttle valve control part (J338).

If the display shows constant 2 <°:

 
N24-0165
  • ‒ → Connect test box V.A.G 1598/18 to control unit wiring loom.
  • ‒ Switch on ignition.
  • ‒ Check wire for short to positive, to do this connect multimeter to measure voltage at test box sockets 1+41, no voltage if voltage present.
  • ‒ Switch off ignition

Continuation if voltage is present:

If voltage of about 5V was present:

 
N24-0170
  • ‒ → Separate 8 pin connector to throttle valve control part.
  • ‒ Switch on ignition.
  • ‒ Check wiring at 8 pin connector contacts 4+5 for short to one another according to current flow diagram.:

If the voltage was approx. battery voltage:

  • ‒ Check wire at 8 pin connector contact 5 for short to battery positive according to current flow diagram.
 
N24-0170

Continuation if no voltage is present

  • ‒ → Separate 8 pin connector to throttle valve control part.
  • ‒ Check wiring between test box and 8 pin connector for open circuit according to current flow diagram.
         Contact 5 + socket 41
         Wire resistance: max. 1.5ω

If no wiring fault is detected:

  • ‒ Replace throttle valve control part (J338).

Checking coolant temperature sender > < Checking throttle valve positioner and throttle valve positioner potentiometer