Removing and Installing Brake Pedal & Master Cylinder
Removing and installing brake pedal/brake servo and brake master cylinder |
Note
t | The brake pedal travel must not be restricted by additional floor coverings. |
t | Grease all bearing points with grease -G 000 602- before installing. |
1 - | Cover |
q | Contact pin in cover in vehicles with brake fluid warning indicator. |
q | Function check: Press contact pin in with ignition switched on and handbrake released, warning lamp must light up. |
2 - | Brake fluid reservoir |
3 - | Sealing plug |
q | Moisten with brake fluid and press into expansion tank. |
4 - | Brake master cylinder, Ø 20.64 mm |
q | Cannot be repaired. |
q | If faulty renew complete. |
5 - | Oil seal |
q | Renew. |
6 - | Hexagon nut, 20 Nm |
7 - | Brake servo (7”) |
q | 9" in vehicles with automatic gearbox. |
q | If faulty, renew complete. The vacuum required is taken from the intake manifold. On diesel engines an exhauster is installed to generate vacuum. |
8 - | Mounting bracket |
q | For brake servo. |
9 - | Gasket |
q | For brake servo. |
10 - | Mounting bracket |
11 - | Hexagon nut, 20 Nm |
12 - | Mounting bracket |
q | For pedal cluster. |
13 - | Brake light switch |
q | Before installing pull plunger out fully from switch. |
q | Guide switch through fitting hole and secure by turning 90° to the right |
14 - | Pin with retainer |
15 - | Brake pedal |
16 - | Axis for brake and clutch pedals |
17 - | Retaining ring |
q | Ensure secure seating. |
18 - | Bearing bush |
19 - | Return spring |
q | For brake pedal. |
20 - | Bearing tube |
q | For return spring. |