volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Gearbox: Electrical test > < Read measured value block
Automatic gearbox 096
Performing self-diagnosis
Test table

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

1

Selector lever position - Multi-function switch -F125-

Stationary

P

P

- Check multi-function switch -F125- => Perform electrical tests, from page 01-69

 

 

 

 

Selector

R

R

 

 

 

 

 

lever

N

N

 

 

 

 

 

in

D

D

 

 

 

 

 

 

3

3

 

 

 

 

 

 

2

2

 

cont'd

 

 

 

 

1

1

 

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

2

Voltage of throttle valve potentiometer -G69-

Stationary

Idling min.
Idling max.

0.156 V
0.8 V2)

When accelerating from idling to full throttle, voltage figure constantly increases
For vehicles from 01.93 with 6-cylinder engine or 4-cylinder engine with Simos injection and ignition system perform engine control unit self-diagnosis
Check throttle valve potentiometer =>Perform electrical tests, from page 01-69




cont'd

 

 

 

Full throttle
min.
Full throttle max.


3.5 V

4.680 V

- Adjusting/renewing throttle valve potentiometer
=> Repair group 24 to 2501-44

1)    Engine with Mono Motronic coolant temperature min. 80° C.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

3

Accelerator pedal value

Stationary

Idling1)

0...1 %

When accelerating from idling to full throttle, % figure constantly increases

 

 

 

 

 

Full throttle

99...100 %

- Bring system into basic setting

 

4

Switch positions

 

 

 

 

 

 

Brake light switch -F-

Display
1

Brake

Operated

1

- Check brake light switch -F- => Perform electrical tests,from page 01-69

 

 

 

 

Not operated

0

 

 

 

 

Traction control system

2

 

Activated

1

 

Only Audi vehicles

cont'd

 

 

 

 

Not activated

0

 

 

1)    Engine with Mono Motronic coolant temperature min. 80° C.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

4

Programme switch -E122-

Display 3 to12.92

"S" selected

 

- Check programme switch -E122- => Perform electrical tests, from page 01-69

 

 

 

 

 

"E" selected

0

 

 

 

 

Electronic programme switch

3 from 01.93


"S" selected



1

Electronic programme switch is integrated in control unit and selects the "E" or "S" programme automatically


cont'd

 

 

 

 

"E" activated

0

=> Gearboxes for vehicles with electronic programme switch, Page 00-5

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

4

Kickdown switch

Display 4

Kickdown


Operated


1

- Check kickdown switch =>Perform electrical tests, from page 01-69

 

 

 

 

 

Not operated

0

 

 

 

 

Multi-function switch -F125-

5

Selector lever in


R, N, D, 3, 2


1

- Check multi-function switch -F125- => Perform electrical tests, from page 01-69

 

 

 

 

 

P, 1

0

 

 

 

 

6

Selector lever in


P, R, 2, 1


1

 

 

cont'd

 

 

 

 

N, D, 3

0

 

 

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

01

4

Multi-function switch -F125-

Display
7

Selector lever in


P, R, N, D


1

- Check multi-function switch -F125- => Perform electrical tests, from page 01-69

 

 

 

 

 

3, 2, 1

0

 

 

 

 

 

8

Selector lever in


P, R, N,


1

 

 

 

 

 

 

 

D, 3, 2, 1

0

 

 

Group No.

Display zone

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

02

1

Actual current of solenoid valve 6 -N93-

Stationary


Full throttle


0.0 A

- Check solenoid valve -N93- =>Perform electrical tests, from page 01-69

 

 

 

 

Idling max.

1.1 A

 

 

 

2

Specified current of solenoid valve 6 -N93-

Stationary


Full throttle


0.0 A

 

 

 

 

 

 

Idling max.

1.1 A

 

 

 

3

Battery voltage

Stationary


min.


10.8 V

- Check battery, renew if necessary
Check voltage supply to control unit -J217- => Perform electrical tests, from page 01-69



Cont'd

 

 

 

max.

16.0 V

 

- Renew gearbox control unit -J217-

Group No.

Display zone

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

02

4

Road speed sender -G68-

Stationary


min.


2.20 V

- Check road speed sender -G68- =>Perform electrical tests, from page 01-69

 

 

 

 

max.

2.52 V

 

 

03

1

Vehicle speed

Driving1)

...km/h

Speedometer reading and readout on V.A.G 1551 may differ slightly.

Cont'd

2

Engine speed

With engine running

rpm

- Tune engine if necessary

1)    When driving, a second mechanic is needed for reading the specified values.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

03

3

Gear selected

Driving1)


Neutral


0

- Check solenoid valves => Perform electrical tests, from page 01-69

 

 

 

 

Reverse

R

 

 

 

 

 

1 hydraulic

1

 

 

 

 

 

2 hydraulic

2

 

 

 

 

 

 

3 hydraulic

3 H

 

 

 

 

 

 

3 mechanical2)

3 M

 

 

 

 

 

 

4 mechanical

4

 

 

 

4

Accelerator pedal value

Driving1)


Idling


0...1 %

When accelerating from idling to full throttle, % figure constantly increases

 

 

 

 

Full throttle

99...100 %

- Bring system to basic setting

1)    When driving, a second mechanic is needed for reading the specified values.

2)    "3M" not on gearboxes with modified shift programme from 01.93 => Page 00-5.

Reading measured value block; Display group number 04; "Checking solenoid valves whilst driving"

  • ◆ The solenoid valves can be checked whilst driving via "read measured value block 08"; "display group number 04".
  • ◆ The table shows the solenoid valves -N88-, -N89-, -N90- and -N91- as controlled in each selector lever position. These solenoid valves control the switching valves to the relevant gears.
  • ◆ The solenoid valves -N92- and -N94- are supplementary valves which affect selection changes and are only controlled during gear changes and displayed in zones 5 and 6.
  • ◆ V.A.G 1551 display zone 1 has 6 characters (0000 00) and is read as follows:

Display on

Display zone 1:

V.A.G 1551

Display 1

Display 2

Display 3

Display 4

Display 5

Display 6

 

-N88-

-N89-

-N90-

-N91-

-N92-

-N94-

  • ◆ Non-activated solenoid valves display "0" and activated solenoid valves display "1".

Checking solenoid valves, whilst driving, gearboxes up to 12.92 => Page 01-59.

Checking solenoid valves, whilst driving, gearboxes from 01.93 => Page 01-61.

Checking solenoid valves, whilst driving, gearboxes up to 12.92

Group No.

Display field

Designation

Test conditions


Selector lever in:

Specified readout on V.A.G 1551

Rectifying fault

04

1

Solenoid valve/shown on

 

P

1 0 0 1 00

Solenoid valves are selected according to driving condition

 

 

V.A.G 1551 display

 

R1)

0 0 0 0 00

- Perform electrical check

 

 

Solenoid valves:

 

N

1 0 0 1 00

 

=>from page 01-69

 

 

-N88- display 1

D1)

1

0 0 0 1 00

 

 

 

 

-N89- display 2

 

2

0 1 0 1 00

 

 

 

-N90- display 3

 

3H

0 0 0 0 00

 

 

 

 

-N91- display 4
-N92- display 5

 

3M

0 0 1 0 00

- Continue fault finding according to fault finding programme

 

Cont'd

-N94- display 6

 

4

1 1 1 1 00

=> "Fault finding" binder, Power transmission, No.14

1)    Whilst driving with gears selected a second mechanic is required for reading the specified values.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

04

1

Solenoid valve:
-N88- display 1

31)

1

0 0 0 1 00

Solenoid valves are selected according to driving condition

 

 

-N89- display 2

 

2

0 1 0 1 00

- Perform electrical check

 

 

-N90- display 3

 

3H

0 0 0 0 00

=>from page 01-69

 

 

-N91- display 4

21)

1

0 0 0 1 00

- Continue fault finding according to fault finding programme

 

 

-N92- display 5

 

2

0 1 0 1 00

=> "Fault finding" binder, Power transmission, No.14

 

 

-N94- display 6

11)

1

0 0 0 1 00

 

1)    Whilst driving with gears selected a second mechanic is required for reading the specified values.

Checking solenoid valves, whilst driving, gearboxes from 01.93

Group No.

Display field

Designation

Test conditions


Selector lever in:

Specified readout on V.A.G 1551

Rectifying fault

04

1

Solenoid valve/shown on

 

P

1 0 0 1 00

Solenoid valves are selected according to driving condition

 

 

V.A.G 1551 display

 

R1)

0 0 0 0 00

- Perform electrical check

 

 

Solenoid valve:

 

N

1 0 0 1 00

 

=>from page 01-69

 

 

-N88- display 1

D1)

1

0 0 0 1 00

 

 

 

 

-N89- display 2

 

2

0 1 0 1 00

 

 

 

-N90- display 3
-N91- display 4

 

3H

0 0 0 0 00

- Continue fault finding according to fault finding programme

 

Cont'd

-N92- display 5
-N94- display 6

 

4

1 1 1 1 00

=> "Fault finding" binder, Power transmission, No.14

1)    Whilst driving with gears selected a second mechanic is required for reading the specified values.

Group No.

Display field

Designation

Test conditions


Selector lever in:

Specified readout on V.A.G 1551

Rectifying fault

04

1

Solenoid valve/shown on

31)

1

0 0 0 1 00

Solenoid valves are selected according to driving condition

 

 

V.A.G 1551 display

 

2

0 1 0 1 00

- Perform electrical check

 

 

-N88- display 1

 

3H

0 0 0 0 00

=>from page 01-69

 

 

-N89- display 2
-N90- display 3

21)

1

0 0 0 1 00

- Continue fault finding according to fault finding programme

 

 

-N91- display 4
-N92- display 5

 

2

0 1 0 1 00

=> "Fault finding" binder, Power transmission, No.14

 

 

-N94- display 6

11)

1

0 0 0 1 00

 

1)    Whilst driving with gears selected a second mechanic is required for reading the specified values.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

04

2

Gear selected

Driving1)


Neutral


0

- Check solenoid valves => Perform electrical tests, from page 01-69

 

 

 

 

Reverse

R

 

 

 

 

 

1 hydraulic

1

 

 

 

 

 

2 hydraulic

2

 

 

 

 

 

3 hydraulic

3 H

 

 

 

 

 

 

3 mechanical2)

3 M

 

 

 

 

 

 

4 mechanical

4

 

1)    When driving, a second mechanic is needed for reading the specified values.

2)    "3M" not on gearboxes with modified shift programme from 01.93 => Page 00-5.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

04

3

Selector lever position

Driving1)


P


P

- Check multi-function switch -F125- => Perform electrical tests,from page 01-69

 

 

 

 

 

R

R

 

 

 

 

 

 

N

N

 

 

 

 

 

 

D

D

 

 

 

 

 

 

3

3

 

 

 

 

 

 

2

2

 

cont'd

 

 

 

 

1

1

 

1)    When driving, a second mechanic is needed for reading the specified values.

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

04

4

Vehicle speed

Speed at which vehicle is driven1)

...km/h

The speedometer reading and readout on V.A.G 1551 may differ slightly

05

1

ATF temperature, ATF condition is checked at approx. 50°C - 70°C

Stationary with engine running. The exact temperature is displayed from approx. 40°C

...°C

- Check gearbox oil temperature sender -G93- => Perform electrical tests, from page 01-69

 

2

Selector outputs

Driving1)
Engine management

 

- Check wiring according to current flow diagram

 

 

 

Display 1

 


is
switched on



1

- Renew engine control unit

 

 

 

 

 

is
switched off

0

- Renew gearbox control unit -J217- => page 01-7

 

 

 

2

 

switched on

1

- Bring system into basic setting

cont'd

 

 

 

 

switched off

0

 

 

1)    When driving, a second mechanic is needed for reading the specified values.

Group No.

Display field

Designation

Test conditions

Specified read out V.A.G 1551

Rectifying fault

05

2

Selector outputs

Selector lever lock solenoid -N110-

 

- Check routing of wiring on basis of current flow diagram

 

 

 

Display 3

 

is
switched on


1

- Check selector lever lock solenoid -N110- => Perform electrical tests, from page 01-69

 

 

 

 

 

is
switched off

0

 

 

 

 

4

 

switched on

1

 

 

 

 

 

 

switched off

0

 

 

 

 

 

Cruise control system

 

- Check routing of wiring on basis of current flow diagram

 

 

 

5

 



switched on



1

- Check cruise control system
=> Current flow diagrams, Electrical fault finding and Fitting locations binder
=> Golf 1992 ▸, Vento 1992 ▸

cont'd

 

 

 

 

switched off

0

 

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

05

2

Selector outputs
Display 6


Air conditioner


was switched off


1


Check routing of wiring on basis of current flow diagram

 

 

 

 

 

was not
switched off

0

- Check air conditioner

 

 

 

7

Park/Neutral signal
Selector lever in

 

- Check routing of wiring on basis of current flow diagram

 

 

 

 

 

P, N

1

 

 

cont'd

 

 

 

 

1, 2, 3, D

0

 

 

Group No.

Display field

Designation

Test conditions

Specified readout on V.A.G 1551

Rectifying fault

05

3

Gear to select

Driving1)

Neutral

0

- Check solenoid valves => Perform electrical tests, from page 01-69

 

 

 

 

Reverse

R

 

 

 

 

 

 

1 hydraulic

1

- If no gearshifts are performed, a clutch or brake may be defective

 

 

 

 

 

2 hydraulic

2

=> "Fault finding" binder, Power transmission, No. 14

 

 

 

 

3 hydraulic

3 H

- Renew gearbox control unit -J217- => page 01-7

 

 

 

 

3 mechanical2)

3 M

 

 

 

 

 

 

4 mechanical

4

 

 

4

Engine speed

Driving1)
with engine running

rpm

- Tune engine if necessary

1)    When driving, a second mechanic is needed for reading the specified values.

2)    "3M" not on gearboxes with modified shift programme from 01.93 => Page 00-5.

Gearbox: Electrical test > < Read measured value block