volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing over-centre spring > < Servicing clutch control
5-Speed manual gearbox 02C four wheel drive
Servicing clutch control
Assembly overview - pedal cluster
 
V30-0444
  • Mounting bracket
    • ◆ Before removal remove steering column with column tube

=> Repair group 48; removing and installing steering column and column tube.

    • ◆ Separate brake pedal from master brake cylinder

=> Repair group 47; separating brake pedal from brake servo.

Note:

Only the new mounting bracket which has the guide tube (arrow) for the clutch cable on vehicles with mechanical control will be supplied as a replacement part .

  • ‒ When installing in vehicles with hydraulic clutch control the guide tube must be sawn off flush with the mounting bracket.
 
V30-0444
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Hexagon bolt, 25 Nm
    • ◆ Qty. 2
  • Pivot pin for clutch and brake pedal
    • ◆ Installation position => Fig. 1
  • Securing clip
    • ◆ Removing
    • ◆ Installing => Page 30-10
  • Bolt, 25 Nm
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
 
V30-0444
  • Support
    • ◆ Removing and installing => Page 30-16
  • Brake pedal
  • Clutch pedal
    • ◆ Removing and installing => Page 30-9
  • Retainer
    • ◆ Removing and installing => Page 30-11
  • Securing clip
    • ◆ Removing
  • Over-centre spring
    • ◆ Removing and installing => Page 30-7
 
V30-0444
  • Over-centre spring mounting
    • ◆ Install in mounting bracket
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Mounting bracket
    • ◆ Remove clutch pedal and master cylinder before removing
  • Master cylinder
    • ◆ Removing and installing => Page 30-15
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
 
V30-0417

→ Fig.1     Installation position of clutch and brake pedal pivot pin

The recess (arrow) is located on the clutch pedal side.

Removing and installing over-centre spring > < Servicing clutch control