volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installing rear axle housing on bevel gear housing and building on viscous coupling > < Servicing bevel gear/input shaft bearings
5-Speed manual gearbox 02C four wheel drive
Dismantling and assembling rear final drive
Servicing differential bearings

Special tools, testers and auxiliary items

  • ◆ Press disc from crankshaft seal puller VW 204 b
  • ◆ Assembly appliance for drive shaft VW 391
  • ◆ Press plate VW 402
  • ◆ Press tool VW 412
  • ◆ Installing and removing tool VW 459
  • ◆ Press tool VW 510
  • ◆ Press tool VW 512
  • ◆ Installing ring 30-204
  • ◆ Drift sleeve 41-501
  • ◆ Installing tool 2003

Rear axle housing has been removed from bevel gear housing .

  • ‒ Remove freewheel lock (=> Page 39-150 , illustration V39-1007) from the rear axle housing.
  • ‒ Lever out right-hand drive flange sealing cap, to do this pierce centre of cap with a screwdriver.
 
V39-1010
  • ‒ Remove circlip and dished washer.
  • ‒ Pull right-hand drive flange off with VW 391.
  • ‒ Pull seal out with extractor lever VW 681.
  • ‒ → Remove circlip (arrow) for differential/rear axle housing bearing.
 
N39-0033
  • ‒ → Pressing differential complete with freewheel out.
  • ‒ Lever bearing/differential circlip out of rear axle housing with a screwdriver.
  • ‒ Remove and install bearing for differential as follows:

Press disc

- driving out
- pressing in

VW 512
VW 510

  • ‒ Insert bearing/differential circlip into rear axle housing by hand.
 
N39-0077
  • ‒ → Pulling differential complete with freewheel in.
  • ‒ Secure with circlip => Page 39-146 .

Installing rear axle housing on bevel gear housing and building on viscous coupling > < Servicing bevel gear/input shaft bearings