volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling differential > < Renewing right-hand drive flange oil seal
5-Speed manual gearbox 02C four wheel drive
Renewing bevel box output flange oil seal (bevel box removed)
Renewing bevel box output flange oil seal (bevel box removed)

Special tools, testers and auxiliary items

  • ◆ Support clamp VW 313
  • ◆ Gearbox bracket 3221
  • ◆ Stop plate 3221/1
  • ◆ Press piece 40-21
  • ◆ Press disc from crankshaft seal puller VW 204 b
  • ◆ 4 nuts M12 x 10
 
N39-0058

Note:

The bevel box output shaft to propshaft oil seal can only be renewed with the bevel box removed.

  • ‒ Removing bevel box .
  • ‒ → Secure bevel box in gearbox support.

B - Nut M12 x 10 (Qty. 4)

  • ‒ Remove hexagon nut using socket -A-.
  • ‒ Swing bevel box so that output flange points upwards.
  • ‒ Remove output flange.
  • ‒ Lever out seal using a screwdriver.
 
N39-0003
  • ‒ → Drive new oil seal in flush.
  • ‒ Install output shaft and tighten to 350 Nm.
  • ‒ Installing bevel box => Page 34-54 .
  • ‒ Checking oil in gearbox with bevel box
    => Page 34-71 .

Dismantling and assembling differential > < Renewing right-hand drive flange oil seal