volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Silencer with mountings > < Removing and installing parts of exhaust system
4-Cyl. injection engine (cross-flow cylinder head), Mechanics
Removing and installing parts of exhaust system
Exhaust manifold, front exhaust pipe and catalyst with attachments
 
N26-0317
  • 10 Nm
  • 25 Nm
  • Union nuts
    • ◆ To combi valve, 25 Nm
    • ◆ To union item 6 ,
      35 Nm
  • 25 Nm
    • ◆ Renew
  • Pipe
    • ◆ For secondary air injection
  • Union, 35 Nm
  • 4-pin connector
    • ◆ Black
    • ◆ Contacts 3 and 4 gold plated
    • ◆ For Lambda probe and Lambda probe heating
 
N26-0317
  • Lambda probe 1 in front of catalyst (G39), 50 Nm
    • ◆ Grease only the threads with "G 052 112 A3"; "G 052 112 A3" must not get into the slots on the probe body
    • ◆ Remove and install with 3337
    • ◆ Checking:
    • ◆ Engine codes AFT, AKS:

=> Repair group 24; Simos injection and ignition system; Checking Lambda probe and Lambda control

    • ◆ Engine code AEK:

=> Repair group 24; Motronic injection and ignition system; Checking Lambda probe and Lambda control

    • ◆ Engine codes ATU, AWF, AWG

=> Repair group 24; Checking functions; Checking Lambda probe and Lambda control in front of catalyst

  • 4-pin connector
    • ◆ Brown
    • ◆ Contacts 3 and 4 gold-plated
    • ◆ For Lambda probe and Lambda probe heating
 
N26-0317
  • Lambda probe 2 after catalyst (G130), 50 Nm
    • ◆ Engine codes ATU, AWF, AWG
    • ◆ Grease only the threads with "G 052 112 A3"; "G 052 112 A3" must not get into the slots on the probe body
    • ◆ Remove and install with 3337
    • ◆ Checking:

=> Repair group 24; Checking functions; Checking Lambda probe and Lambda regulation behind catalyst

  • To centre silencer
  • Catalyst
  • 25 Nm
  • Gasket
    • ◆ Renew
  • Front exhaust pipe
  • 40 Nm
    • ◆ Tightening sequence => Fig. 1
 
N26-0317
  • Gasket
    • ◆ Renew
  • Exhaust manifold
  • Warm air collector plate
 
N26-0008

→ Fig. 1     Tightening sequence exhaust pipe to exhaust manifold

Silencer with mountings > < Removing and installing parts of exhaust system