volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installing > < Sealing plugs (repair kit)
Removing
Removing
–  Obtain radio code on vehicles with coded radio.
–  Disconnect battery
–  Unbolt coolant expansion tank and move to side.
   
–  Release connector on control unit and pull off.
–  Fit bleeder bottle hose to the front left brake caliper bleed screw and open bleed screw.
–  Depress brake pedal at least 60 mm.
–  Fit brake pedal depressor -V.A.G 1869/2-.
–  Close front left bleeder screw.
–  Remove heat shield from tandem brake master cylinder.
–  Unscrew brake hoses from brake master cylinder and hydraulic unit. Seal brake lines and threaded holes with plugs from repair set Part No. 1H0 698 311 A.
–  Remove Torx socket head bolts -T25- on hydraulic unit bracket.
–  Remove hydraulic unit.
–  Unplug connector for hydraulic pump motor from control unit.
  N45-0041
–  Unscrew bolts -arrows- from control unit and pull control unit off.
When pulling off, ensure that the control unit is not tilted.
Cover control unit solenoid valves with a lint-free cloth.
After separating control unit/hydraulic unit, use transportation protection for valve contact pins.
  N01-0019

Installing > < Sealing plugs (repair kit)