volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Functional check of brake assist system in brake servo > < Installing
Assembly overview - brake servo /brake master cylinder for vehicles with ABS/EDL/TCS/ESP Mark 60
Assembly overview - brake servo /brake master cylinder for vehicles with ABS/EDL/TCS/ESP Mark 60
Complete master cylinders and brake servos can be replaced independently of each other.
   
1 - Brake servo
q   On petrol engines the vacuum required is taken from the intake manifold
q   On diesel engines an vacuum pump is installed to create the required vacuum
q   Functional check:
–  With engine switched off, depress brake pedal firmly several times (to exhaust the vacuum in the unit)
–  Now depress brake pedal with average foot pressure, hold and start engine If the servo unit is working properly, the pedal will give slightly under foot (servo assistance becomes activated)
q   If faulty renew complete (check all vacuum lines first)
q   Non-return valve (in vacuum hose) → Anchor
q   Separating from brake pedal → Chapter
q   Removing and installing → Chapter
q   Some vehicles additionally have an electrical vacuum pump -V192-
q   Functional check → Chapter
q   Removing and installing → Chapter
q   Allocation → Electronic Parts Catalogue (ETKA)
q   Brake assist system in brake servo
q   Functional check → Chapter
q   Allocation → Electronic Parts Catalogue (ETKA)
2 - Cap
3 - Brake fluid reservoir
4 - Sealing plug
q   Coating with brake fluid and pressing into brake master cylinder
5 - Retaining pin
q   Insert through brake master cylinder
6 - Brake master cylinder
q   Must not be repaired. If faulty, renew complete
7 - Retaining plate
q   Used to secure the wiring harness
8 - Self-locking hexagon nut, 20 Nm
9 - Heat shield
q   Allocation → Electronic Parts Catalogue (ETKA)
10 - Brake pressure sender -G201 -1-
q   Removing and installing → Chapter
11 - Seal
q   Renew
12 - Sealing plug
q   Connection for vacuum hose
q   Insert into brake servo unit
13 - Seal
q   For brake servo
14 - Self-locking hexagon nut, 20 Nm

   

Functional check of brake assist system in brake servo > < Installing