volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Coolant hose schematic diagram > < Parts of cooling system - body side
Parts of cooling system - engine side
   
Parts of cooling system - engine side
1 - Upper coolant pipe
q   Clipped onto bulkhead
q   Coolant hose schematic diagram → Chapter.
2 - To heat exchanger
q   Coolant hose schematic diagram → Chapter.
3 - Connector
q   4-pin.
q   Wire of chamber 1 or C and wire of chamber 3 or D for coolant temperature sender -G62-
q   Contacts for coolant temperature sender -G62-, gold-plated
4 - Sender for coolant temperature sender -G62-
q   For engine control unit.
q   With sender for coolant temperature gauge sender -G2-
q   Contacts for coolant temperature sender -G62-, gold-plated
q   If necessary, release pressure in cooling system before removing.
q   Checking: → Rep. Gr.01
5 - Securing clip
q   Check for secure seating.
6 - From heat exchanger
q   Coolant hose schematic diagram → Chapter.
7 - Coolant pipe
q   Coolant hose schematic diagram → Chapter.
8 - 10 Nm
9 - To bottom of expansion tank
q   Coolant hose schematic diagram → Chapter.
10 - O-ring
q   Renew
11 - Connection
q   Coolant hose schematic diagram → Chapter.
12 - To top of radiator
q   Coolant hose schematic diagram → Chapter.
13 - To bottom of radiator
q   Coolant hose schematic diagram → Chapter.
14 - Oil cooler
q   Ensure clearance to adjacent components.
q   See note → Chapter.
q   Coolant hose schematic diagram → Chapter.
15 - Thermostat
q   Checking: heat thermostat in water.
q   Opening begins at approx. 86 °C.
q   Opening lift min. 7 mm.
q   Removing and installing → Chapter.
16 - Toothed belt
q   Mark D.O.R. before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
17 - Coolant pump
q   Check for ease of movement.
q   If damaged or leaking, renew complete.
q   Removing and installing → Chapter.
18 - 15 Nm
19 - Rear toothed belt guard
20 - 20 Nm
21 - Throttle valve control module
q   Heated by coolant.
q   Coolant hose schematic diagram → Chapter.
22 - O-ring
q   Renew if damaged.
23 - To top of expansion tank
q   Coolant hose schematic diagram → Chapter.

   

Coolant hose schematic diagram > < Parts of cooling system - body side