volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Engine code: APF > < Parts of cooling system - engine side
Engine codes: AEH, AKL
   
Engine codes: AEH, AKL
1 - Upper coolant pipe
q   Clipped onto bulkhead
2 - To heat exchanger
q   Coolant hose schematic diagram → Chapter.
3 - Connector
q   4-pin.
q   Wiring chamber 1 and wiring chamber 3 for G62
q   Contacts 1 and 3 gold-plated
4 - Coolant temperature sender -G62-
q   For engine control unit.
q   With coolant temperature gauge sender -G2-.
q   If necessary, release pressure in cooling system before removing.
q   Checking: → Rep. Gr.01.
5 - Retaining clip
q   Check for secure seating.
6 - From heat exchanger
q   Coolant hose schematic diagram → Chapter.
7 - Coolant pipe
q   Coolant hose schematic diagram → Chapter.
8 - 10 Nm
9 - To bottom of expansion tank
q   Coolant hose schematic diagram → Chapter.
10 - O-ring
q   Renew
11 - Connection
12 - To top of radiator
q   Coolant hose schematic diagram → Chapter.
13 - To bottom of radiator
q   Coolant hose schematic diagram → Chapter.
14 - Oil cooler
q   Removing and installing → Item.
15 - Thermostat
q   Checking: Heat thermostat in water.
q   Opening begins at approx. 86° C.
q   Opening lift min. 7 mm
16 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
17 - Coolant pump
q   Check for ease of movement.
q   If damaged or leaking, renew complete.
q   Removing and installing → Chapter.
18 - 15 Nm
19 - Rear toothed belt guard
20 - 20 Nm
21 - Throttle valve control module -J338-
q   Heated by coolant.
22 - O-ring
q   Renew if damaged.
23 - To top of expansion tank
q   Coolant hose schematic diagram → Chapter.

   

Engine code: APF > < Parts of cooling system - engine side