volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing fresh air and air recirculation flap control motor V154 > < Air conditioning system with manual controls
Air conditioning and heating system - passenger compartment
   
Air conditioning and heating system - passenger compartment
Before beginning repair work, perform the following steps:
–  Switch off all electrical consumers.
–  Switch off ignition.
–  Pull out ignition key.
  Note
Parts marked with a “*” can be repaired only in workshops with suitable equipment and specially trained mechanics because the refrigerant must be evacuated beforehand using, for example, the air conditioning service station -VAS 6007A-.
1 - Side window vent
q   Removing → Chapter.
2 - Vent
q   Removing → Chapter.
3 - Defroster vent
q   Removing and installing → Rep. Gr.70.
4 - Heating and air conditioning controls
q   With built-in air conditioning system switch -E30-.
q   With fresh air blower switch -E9-.
q   With fresh air and air recirculation flap switch -E159-.
q   Removing and installing → Chapter.
q   Dismantling and assembling → Chapter.
5 - Intermediate piece
6 - Dash panel cross member
q   Detaching and attaching → Chapter.
7 - Dust and pollen filter
q   With activated charcoal filter.
q   Removing and installing → Chapter.
8 - Fresh air and air recirculation flap control motor -V154-
q   Removing and installing → Chapter.
9 - Fresh air blower -V2-
q   Removing → Chapter, remove fresh air blower -V2- and install.
10 - Fresh air blower series resistor with overheating fuse -N24-
q   Removing → Chapter, remove fresh air blower -V2- and install.
11 - Evaporator housing*
Removing → Chapter.
q   With heat exchanger.
q   With evaporator.
q   Dismantling and assembling → Chapter.
12 - Centre trim
13 - Rear duct
14 - Footwell vent
q   Passenger side only.
15 - Seal
16 - Connecting piece
q   With driver side footwell vent.
q   Removing → Chapter.
17 - Cables
q   Installing and adjusting → Chapter.
q   Remove dash panel.
18 - Heat exchanger*
q   After removal, completely renew coolant.
q   Remove dash panel → Rep. Gr.70.
q   Extract refrigerant, e.g. with air conditioning service station -VAS 6007A-.
q   Remove distribution box and evaporator housing.
19 - Heat exchanger/bulkhead seal*
q   Note installation position → Chapter.
20 - Intermediate piece, defrost
q   Renewing: removing and installing dash panel → Rep. Gr.70.
q   Remove dash panel cross member → Chapter
q   Note installation position → Chapter.

   

Removing and installing fresh air and air recirculation flap control motor V154 > < Air conditioning system with manual controls