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Specified torques >
< Torque settings:
Golf Mk4
Power transmission
5-speed manual gearbox 02K
Gearbox mechanics,operation, construction,diff. / Repairing selector mechanism
Adjusting selector mechanism
Adjusting selector mechanism
Adjusting selector mechanism
Special tools and workshop equipment required
t
Selector lever jig -3421-
t
Torque wrench -V.A.G 1331-
Note
t
The following points are essential to ensure correct adjustment of selector mechanism:
t
Moving parts of selector mechanism and elements transferring force must be in proper condition.
t
Selector mechanism must move freely.
t
Gearbox, clutch and clutch mechanism must also be in proper condition.
l
Gearbox must be in neutral.
–
Loosen clamp
-arrow-
. Selector rod/gate lever connection must move freely.
–
Pull selector lever cover off centre console.
–
Remove rubber cover, if fitted.
–
Loosen bolts
-1-
and
-2-
.
–
Push stop on right side down completely
-direction of arrow-
.
–
Now tighten bolt
-1-
again.
–
Push selector lever into 5th gear gate
-in direction of arrow-
and fit selector lever jig.
–
Jig must not cant.
–
Push selector lever into gate for 3rd and 4th gear
-direction of arrow-
, engaging in selector lever jig.
–
Align selector rod with gate lever.
Note
Ensure that no gear is engaged in gearbox (neutral position).
–
Tighten clamp
-arrow-
.
Do not tension parts.
–
Remove selector lever jig.
–
Operate clutch.
–
Engage reverse gear.
–
Loosen bolt
-1-
.
Note
The left side stop will then be pushed down
-direction of arrow-
.
–
Now tighten bolts
-1-
and
-2-
again.
–
Move selector lever out of reverse gear gate.
Power transmission
5-speed manual gearbox 02K
Gearbox mechanics,operation, construction,diff. / Repairing selector mechanism
Adjusting selector mechanism
Specified torques >
< Torque settings: