volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing master cylinder > < Installing
Assembly overview - hydraulic system
   
Assembly overview - hydraulic system
1 - Brake fluid reservoir
2 - Supply hose
3 - Master cylinder
q   Removing and installing → Chapter
4 - Retainer
q   Renew only with master cylinder removed
q   Removing → Fig.
q   Pressing on → Fig.
5 - Clutch pedal
q   Removing and installing → Chapter
6 - Self-locking hexagon nut, 25 Nm
q   Always renew
q   Qty. 2
7 - Seal / O-ring
q   Always renew
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to material of line connection → Fig.
q   Allocation → Electronic parts catalogue (ETKA)
8 - Pipe/hose line
q   Allocation → Electronic parts catalogue „ETKA“
9 - Bracket
q   Secured to body
10 - Seal / O-ring
q   Always renew
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to material of line connection → Fig.
q   Allocation → Electronic parts catalogue (ETKA)
11 - Bleeder connection
12 - Seal / O-ring
q   Always renew
q   Pull onto line connection
q   Insert with brake fluid
q   Seals/O-rings are adapted to material of line connection → Fig.
q   Allocation → Electronic parts catalogue (ETKA)
13 - Clip
q   Pull out clip to stop to remove and install pipe/hose line
14 - Bleeder valve
q   Bleeding clutch system → Chapter
15 - Dust cap
16 - Clip
q   Pull out clip to stop to remove and install pipe/hose line
17 - Slave cylinder
q   To remove and install, remove gearbox → Chapter
18 - Clip
q   Pull out clip to stop to remove and install pipe/hose line

   
Levering off retainer -A- in -direction of arrow-
  N30-0024
Press master cylinder operating rod into retainer -A- in (-direction of arrow-).
  N30-0025
Seals and O-rings for pipe and hose lines
  N30-10294
ItemMaterial of line connection
1Line connection with circumferential groove -arrow 1-
2Line connection with shoulder -arrow 2-
3Line connection with shoulder -arrow 2- and circumferential groove -arrow 3-

l  For line connection having circumferential groove -arrow 1- and -arrow 3-, a seal or O-ring must be set there.
   

Removing and installing master cylinder > < Installing