volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Rules for cleanliness > < Removing and installing parts of fuel supply system (natural gas)
Safety precautions when working on natural gas system
Safety precautions when working on natural gas system
  WARNING
There is a danger of explosion! Work on the high-pressure system must only be performed by personnel trained to § 41a StVZO for natural gas vehicles.
Release pressure in the system before working on the natural gas system.
  Caution
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route high-pressure lines in their original positions.
t  To avoid damage to lines, ensure sufficient clearance to all moving or hot components.
t  Never attempt to reshape high-pressure lines of natural gas system.
First tighten union nuts hand-tight then turn 90° (1/4 turn) further, counterhold on union with a spanner for this.
  Note
t  On no account must the union nut be tightened further than specified, otherwise the special connection will be damaged and the pressure line must be renewed.
t  A leakage test of the screwed connection must be performed after each time a connection is loosened → Chapter.
t  Disconnect battery earth strap before carrying out work on natural gas system.
t  A leakage test must always be performed after working on the natural gas system.
t  The natural gas system leakage test must only be performed by personnel trained to § 41a StVZO for natural gas vehicles.
t  Only components of the same type and with the same product constructional approval may be exchanged on the high-pressure system.
t  Work on the high-pressure system must only be performed by personnel trained to § 41a StVZO for natural gas vehicles.
t  After working on the natural gas system a leak test must always be performed → Chapter.
t  Only components of the same type and with the same product constructional approval may be exchanged on the high-pressure system.
t  Parts of the natural gas system on which work is to be carried out, must first be evacuated.
t  If the tank is to be removed, it must first be evacuated → Chapter.
   

Rules for cleanliness > < Removing and installing parts of fuel supply system (natural gas)