Volkswagen Workshop Service and Repair Manuals

A - Assembling sealing flange with sender wheel on assembly tool -T10017-

–  Screw hexagon nut -A- to shortly before the clamping surface (ground section) -B- on the threaded spindle.

–  Clamp assembly tool -T10017- in a vice on clamping surface -B- of threaded spindle. –  Press assembly housing -C- downwards until it lies on hexagon nut -A--arrow-.   Note Inner part of assembly tool and assembly housing must be at same height.

–  Remove securing clip -A- from new sealing flange.   Note t  The sender wheel must not be taken out of the sealing flange. t  Turn sender wheel if necessary, so that the locating hole -B- aligns with marking -A-.

The locating hole -B- on the sender wheel -C- must align with the marking -A- on the sealing flange.

–  Place sealing flange with front side downwards on a clean flat surface. –  Push sender wheel (sealing lip support ring on PTFE seal) -A- downwards in direction of arrow until it lies on flat surface.

Upper edge of sender wheel and front edge of sealing flange must align -arrows-.

–  Place the sealing flange, with the forward side on the assembly tool -T10017-, so that the locating pin -A- can be inserted in the sender wheel hole -B-.   Note Ensure sealing flange lies flat on assembly tool.

–  Push sender wheel (sealing lip support ring on PTFE seal) -B- against surface of assembly tool -T10017- whilst tightening the three knurled screws -A- so that locating pin cannot slide out of sender wheel hole.   Note When installing sealing flange, ensure that sender wheel remains fixed in the assembly tool -T10017-.