volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Removing, installing and tensioning toothed belt

Golf Mk4

Removing
Removing
–  Remove engine cover.
–  Removing right insulation tray → Rep. gr.50
–  Remove poly V-belt → Chapter.
–  Remove poly V-belt tensioning element.
–  Remove coolant expansion tank (coolant hoses remain connected).
–  Remove power-assisted steering reservoir (coolant hoses remain connected).
–  Remove upper toothed belt guard.
   
–  Set camshaft pulley to TDC No. 1 cylinder by turning crankshaft. Marking on camshaft pulley must align with arrow on toothed belt guard.
  A13-0077
–  Fit support bracket -10 - 222 A- with frame -10 - 222 A /1- as shown.
  A37-0197
–  Remove securing bolts from assembly mounting/engine bracket, assembly mounting/body and assembly mounting/body bracket -arrows- and remove assembly mounting complete.
  N13-0221
–  Remove belt pulley with vibration damper.
  A13-0009
–  Unbolt engine bracket from cylinder block.
  Note
When loosening the front engine bracket bolt the engine must be raised slightly with the support bracket -10 - 222 A-.
–  Remove centre and lower parts of toothed belt guard.
–  Mark direction of rotation of toothed belt.
–  Loosen tensioning roller and remove toothed belt.
–  Turn crankshaft back slightly.
  A13-0082

Installing > < Removing, installing and tensioning toothed belt