volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Rules for cleanliness > < Dismantling and assembling air filter
Safety precautions
Safety precautions
  WARNING
Fuel system is under pressure! Before opening the system place a cloth around the connection. Then release pressure by carefully loosening the connection.
To prevent injuries to persons and/or damage to the injection and ignition system, the following must be observed:
t  Do not touch or disconnect ignition cables when the engine is running or being turned at starter speed.
t  Switch off ignition before connecting or disconnecting injection and ignition system wiring as well as test instrument cables.
t  For safety reasons, fuse No. 28 must be removed from the fuse holder before opening the fuel system. Otherwise the fuel pump will be activated by the driver's door contact switch.
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, activated charcoal filter system, coolant, refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  Ensure that there is sufficient clearance to all moving or hot components.
Observe following if test and measuring instruments are required during a road test:
t  Test and measuring instruments must always be secured to rear seat and operated by a second person from this location.
If test and measuring instruments are operated from front passenger seat and the vehicle is involved in an accident, there is a possibility that the person sitting in this seat may receive serious injuries when the airbag is triggered.
t  If the engine is to be turned at starter speed without starting (e.g. for compression tests):
   
–  Pull 4-pin connector -1- off ignition transformer -N152--2-.
  N28-0145
–  Pull fuse No. 32 out of fuse holder.
  Note
Removing fuse 32 interrupts the voltage supply to the injectors.
–  After completing work, clear fault memory of engine control unit because removing the fuse caused a fault to be saved → Chapter.
  N24-0588

Rules for cleanliness > < Dismantling and assembling air filter