volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling intake manifold upper part for AGN engine > < Removing and installing parts of the injection system for AGU engine
Removing and installing parts of the injection system for AQA engine
Removing and installing parts of the injection system for AQA engine
Removing and installing parts of the injection system for ARZ, AUM, AUQ engines → Chapter.
Removing and installing parts of the injection system for AGN engine → Chapter.
Removing and installing parts of the injection system for AGU engine → Chapter.
   
1 - Air cleaner
q   Dismantling and assembling → Chapter.
2 - 10 Nm
3 - 6 Nm
4 - Vacuum union
q   To intake manifold.
5 - 40-pin connector
q   Only disconnect or connect with ignition switched off.
q   Release to disconnect.
6 - 81-pin connector
q   Only disconnect or connect with ignition switched off.
q   Release to disconnect.
7 - Motronic control unit -J220-
q   Location: in plenum chamber.
8 - 4-pin connector
q   Black.
q   For Lambda probe -G39- and Lambda probe heating -Z19-.
q   Location → Chapter.
9 - Lambda probe -G39-, 50 Nm
q   Location: in front exhaust pipe.
q   Grease threads only with hot bolt paste -G 052 112 A3-, hot bolt paste -G 052 112 A3- must not get into the slots of probe body.
q   Probe heating voltage supply via fuel pump relay -J17-.
10 - 10 Nm
11 - Engine speed sender -G28-
12 - 3-pin connector
q   Grey
q   For engine speed sender -G28-.
q   Location → Chapter.
13 - O-ring
14 - Bracket
q   For engine cover.
15 - 10 Nm
16 - Support
q   Between intake manifold and engine block.
17 - 20 Nm
18 - 6 Nm
19 - Charge air pressure sender -G31-
20 - Gasket
q   Renew.
21 - 10 Nm
22 - From active charcoal filter system solenoid valve 1 -N80-
23 - Throttle valve module -J338-
24 - Intake manifold
25 - Return line
q   Secure with spring-type clips.
q   Check for secure seating.
26 - Supply line
q   Secure with spring-type clips.
q   Check for secure seating.
27 - 10 Nm
28 - Fuel rail with injectors
q   Dismantling and assembling → Chapter.
29 - Intake air temperature sender -G42-
30 - 10 Nm
31 - To pipe between turbocharger and charge air cooler
32 - Securing clip
q   Check for secure seating.
33 - O-ring
q   Renew if damaged.
34 - Coolant temperature sender -G62-
q   Blue
q   For Motronic control unit -J220-.
q   With coolant temperature gauge sender -G2-.
q   If necessary, release pressure in cooling system before removing.
35 - Connector
q   Blue, 4 pin
q   For coolant temperature sender -G62-.
36 - To pressure actuator on turbocharger
37 - To turbocharger
38 - From crankcase breather
39 - Gasket
q   Renew.
40 - Charge pressure control solenoid valve -N75-
41 - Air mass meter -G70-
q   5-pin connector.
42 - Intake hose
43 - To ambient air temperature sender 2 -G249-
q   → Item

   

Dismantling and assembling intake manifold upper part for AGN engine > < Removing and installing parts of the injection system for AGU engine