volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system, engine side > < Removing and installing parts of cooling system
Assembly overview - parts of cooling system, body side
   
Assembly overview - parts of cooling system, body side
1 - Radiator
q   Removing and installing → Chapter
q   After renewing, renew entire coolant.
2 - O-ring
q   Renew.
3 - Upper coolant hose
q   Secured to radiator with retaining clip.
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
4 - Cowling
5 - 10 Nm
6 - Retaining clip
q   Check for secure seating.
7 - Additional fan
q   Vehicles with optional equipment only.
8 - Connector
9 - Fan ring
10 - Radiator fan
11 - To coolant pipe
q   Coolant hose schematic diagram → Chapter.
12 - Expansion tank
q   Test cooling system for leaks using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/8-.
13 - 10 Nm
14 - Cap
q   Check using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/9-.
q   Test pressure 1.4…1.6 bar.
15 - Lower coolant hose
q   Secured to radiator with retaining clip.
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
16 - Cap
17 - Bracket
q   For fan connector.
18 - Radiator outlet coolant temperature sender -G83-
q   For radiator fan.
Switching temperatures
q   1st stage on 92…97 °C, off 84…91 °C.
q   2nd stage on 99…105 °C, off 91…98 °C.
19 - Retaining clip
q   Check for secure seating.
20 - Union, 35 Nm
21 - 15 Nm
22 - Bracket
q   For radiator
q   Note installation position.

   

Assembly overview - parts of cooling system, engine side > < Removing and installing parts of cooling system