Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

• ◆ 3203 Oil seal extractor
• ◆ 3415 Counterhold
• ◆ T10053 Assembly device
• ◆ V.A.G 1331 Torque wrench (5 ... 50 Nm)
• ◆ V.A.G 1332 Torque wrench (40 ... 200 Nm)

Removing

• ‒ Remove poly V-belt .
• ‒ Remove toothed belt => page 15-7 .
• ‒ → Remove crankshaft toothed belt sprocket. To do this counterhold sprocket with 3415.

• ‒ → To guide seal extractor, screw centre bolt into crankshaft onto limit stop by hand.
• ‒ Unscrew inner part of oil seal extractor 3203 nine turns (approx. 20 mm) out of the outer part and lock with knurled screw.

• ‒ → Lubricate threaded head of oil seal extractor 3203, place it in position and exerting firm pressure screw it as far as possible into oil seal.
• ‒ Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out.

Installing

Notes:

• ◆ → A PTFE seal (Teflon) -2- is being introduced instead of the inner coil spring seal-1-. This has a wider sealing lip.
• ◆ PTFE oil seals are fitted free of oil and grease.

• ‒ Before installing, remove oil remains from crankshaft journal with a clean cloth.

• ‒ → Fit guide sleeve T10053/1 onto crankshaft journal.
• ‒ Slide oil seal over guide sleeve onto crankshaft journal.

• ‒ → Press in oil seal onto limit stop using press sleeve T10053 and bolt T10053/2 (M16 x 1.5 x 60).

• ‒ → Install crankshaft toothed belt pulley sprocket and lock with counterhold 3415.
• ‒ Tighten new centre bolt to 90 Nm and
       90° (1/4 turn)
  further (turning further can be done in several stages).

Note:

Thread and shoulder must be free of oil and grease.

Installing toothed belt and adjusting timing => Page 15-7 .

• ‒ Install poly V-belt => page 13-11 .